Page 97 - IJB-8-1
P. 97

Zhou, et al.
           It is ascribed  to that  the Ce with high surface activity   reached 153.1 ± 3.2  MPa and 61.4 ± 1.2%, respectively,
           reduces surface tension of liquid phase in LPBF process   this method is difficult to customize bone implants with
           and reduces the critical nucleation radius [100] . Meanwhile,   porous structure [103] . In contrast,  Zn  prepared  by LPBF
           the precipitates  further hinder the growth of primary   with optimizing process parameters possesses relatively
           grains along one single direction, thereby forming fine   high  elongation  of  8.1  ±  0.9%  and  ultimate  strength
           grains with random orientations .                   of 132.9 ± 0.7 MPa . Despite that the mechanical
                                     [79]
                                                                                 [82]
               However, the  component  content  of the  second   properties  of  the  LPBF-processed  samples  are  affected
           phases is easily changed due to the burning loss of   by sample size and defects, it still shows other excellent
           elements  caused  by  evaporation,  thereby  affecting  the   properties [104] .  In  addition,  the  porous  Zn  scaffolds
           microstructure of Zn matrix to a large extent. According   fabricated by LPBF have also great practical potential in
           to a report of LPBF-processed ZK60, the mass ratio of Zn   the bone repair. For instance, Montani et al.  processed
                                                                                                    [31]
           element decreases from 5.2% in the alloying powders to   porous Zn using LPBF method in 2017 and found laser
           4.4% in the as-built part, while the Mg element content   melted Zn presented more superior mechanical properties
           rises from 94.0% to 94.4%, which is attributed  to the   than as-cast and wrought Zn material because of reduced
           evaporation  tendency  of Zn element  which is higher   grain size. According to the Hall-Petch law, fine grains
           than that of Mg element [101] . Since Mg has high oxidation   obtained by laser rapid solidification are able to enhance
           tendency, formed oxide film need to be melted by high   the  resistance  near  the  grain boundary, which leads
           laser energy input as compared with Zn. In this case, both   to the accumulation  of extensive dislocations  and the
           size and content of precipitates within Zn matrix increase.   strength improvement [105] . Meanwhile, grains with varied
           Therefore,  the  microstructure  composition  analysis  for   orientation  against  the original one can  accommodate
           LPBF-processed Zn needs to consider the effect of metal   more  deformation  strain  under  tensile  loading,  which
           elements on evaporation.                            improves the ductility.  To further understand the
                                                               fracture mechanism, laser melted Zn exhibited a typical
           3.2. Mechanical properties                          characteristic of cleavage steps surrounding the tearing
           The biomedical metal with similar mechanical properties   ridge. With the increase of scanning speed, the cleavage
           of bone is required, which is favorable to stress stimuli   steps become small and deep. Cleavage facets arrayed in
           and avoidance of stress shielding [102] . Zn implants as plate   a certain direction are not found, and the grains tend to be
           or screw offer sufficient mechanical strength for clinical   ruptured in a transgranular manner.
           applications. However, Zn scaffolds, especially with high   Alloying treatment is usually adopted to enhance the
           porosity, still show relatively poor mechanical properties   mechanical properties of Zn implants [113-115] . Zn-Mg alloy
           as hard tissue repair material . An undoubted fact is that   is the most studied in Zn-based medical  alloys  due to
                                   [72]
           the  processing  method  directly  affects  the  mechanical   their favorable biocompatibility. For instance, the LPBF-
           properties  of Zn. As shown in  Table  2, the  as-cast  Zn   fabricated  Zn-3Mg  parts  exhibit  significantly  enhanced
           exhibits relatively poor ultimate tensile strength of 33.6   ultimate strength of 222.3 ± 8.2 MPa, which is attributed
           ±  0.6 MPa and tensile elongation of 1.2 ± 0.3%. Although   to  the  grain  refinement  strengthening,  solid  solution
           the ultimate strength and elongation for the hot-rolled Zn   strengthening, and secondary phase strengthening caused


           Table 2. Mechanical properties of Zn matrix tested for bone implant applications [32,33,79,82,103,106-112]
           Material            Metallurgy          Grain           Yield           Ultimate         Elongation
                                                    size         strength          strength
                                                    μm             MPa              MPa                 %
           Zn                 Casting                /             29.3              33.6              1.2
           Zn                 Hot rolled             /             84.2             153.1              61.4
           Zn                 LPBF                  5.9            110.3            132.9              8.1
           Zn-Al              LPBF                 2.21            141.7            192.2              11.7
           Zn-Mg              LPBF                  5.2            152.4            222.3              7.2
           Zn-Mg              Casting               65             112               120               0.6
           Zn-Ce              LPBF                  3.9            180.6            247.4              7.5
           Zn-Li              Hot rolled            5.9            363.7            405.3              4.0
           Zn-We43            LPBF                  5.6            298.5            335.4              8.0
           Zn-RGO             LPBF                  3.2            142.9            182.1              14.1
           Human bone         /                      /           124 – 174         150 – 180          1.4-3.1

                                       International Journal of Bioprinting (2022)–Volume 8, Issue 1        83
   92   93   94   95   96   97   98   99   100   101   102