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fluid behavior, surface tension and capillary forces govern fluid dynamics at the
microfluidic level. In fluid dynamics, the Reynolds number (R ) quantifies the ratio of
e
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inertial to viscous forces within a fluid, defining its flow regime . It is expressed as:
R = uL/v
e
Where u is fluid velocity, L is characteristic length (e.g., channel hydraulic
diameter), and v is kinematic viscosity. Submillimeter microfluidic channels yield low
Reynolds numbers (Re ≪ 2300), indicating laminar flow. Under these conditions, flow
properties (e.g., velocity, pressure) remain temporally stable and exhibit gradual spatial
transitions. These force-dominated characteristics enable key passive functions:
microchannel fluid pumping, analyte filtration, selective capture, and droplet
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generation without external energy . Microfluidic devices are classified by actuation:
(1) Passive devices: Utilize engineered geometries to harness intrinsic forces
(interfacial effects, diffusion, secondary flows) for fluid mixing and particle control.
(2) Active devices: Employ external energy sources (magnetic/acoustic fields) to
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enhance fluid manipulation .
2.2 Characteristics of 3D Printing Technology
3D printing, or additive manufacturing, constructs 3D objects from CAD/digital
models by depositing, connecting, or curing materials layer-by-layer under computer
control (e.g., fusing plastic, liquids, or powders) 48,49 . Recent advances in 3D printing
have revolutionized the fabrication of microfluidic devices, offering unparalleled
flexibility in design, material selection, and functional integration. Among the most
widely adopted techniques are inkjet 3D printing (i3DP), stereolithography (SLA), two-
photon polymerization (2PP), and fused deposition modeling (FDM), each with distinct
50
operational principles, strengths, and limitations . I3DP excels in multi-material
deposition, enabling the fabrication of heterogeneous tissue constructs with spatially
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controlled biochemical cues . This capability is particularly valuable for tumor models
requiring graded stiffness or embedded vasculature. However, i3DP is limited by
moderate resolution (~50–100 μm) and challenges in maintaining droplet uniformity
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