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International Journal of AI for
                                                                           Materials and Design





                                        ORIGINAL RESEARCH ARTICLE
                                        Data-driven optimization of biaxial shrinkage

                                        and stability in electrospun membranes via
                                        machine learning and Monte Carlo simulation




                                        Shiyu He 1,2  , Chentong Gao 2,3  , Runzhi Lu 2,4  ,Fei Xiao * , Li Cong Huang 6  ,
                                                                                        1,5
                                        and Wei Min Huang *
                                                         2
                                        1 State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering,
                                        Shanghai Jiao Tong University, Shanghai, China
                                        2 School of Mechanical and Aerospace Engineering, Nanyang Technological University, Singapore
                                        3 College of Aerospace Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing,
                                        Jiangsu, China
                                        4 School of Civil Engineering, Southeast University, Nanjing, Jiangsu, China
                                        5 Department of Computer Science, Institute of Medical Robotics, Shanghai Jiao Tong University,
                                        Shanghai, China
                                        6 School of Computing, National University of Singapore, Singapore



                                        Abstract
            *Corresponding authors:
            Fei Xiao                    Controlling shrinkage behavior in electrospun membranes is critical for applications
            (xfei@sjtu.edu.cn)          that require precise dimensional or mechanical performance. However, experimental
            Wei Min Huang               variability and limited datasets often hinder the development of robust process
            (mwmhuang@ntu.edu.sg)
                                        models.  This study introduces a data-driven framework that combines machine
            Citation: He S, Gao C, Lu R,   learning with Monte Carlo simulation to enable both accurate and stable shrinkage
            Xiao F, Huang LC, Huang WM.
            Data-driven optimization of   control in electrospinning using a small experimental dataset. Multiple regression
            biaxial shrinkage and stability   models were trained to predict biaxial shrinkage ratios and their variability, with
            in electrospun membranes via   support vector regression and extreme gradient boosting showing the best
            machine learning and Monte Carlo
            simulation. Int J AI Mater Design.   performance for accuracy and stability prediction, respectively. Feature importance
            2025;2(3):64-77.            analysis revealed applied  voltage and  thermoplastic polyurethane concentration
            doi: 10.36922/IJAMD025260022  as the dominant parameters. A  Monte Carlo-based optimization strategy was
            Received: June 26, 2025     employed to identify process parameter sets that achieve target shrinkage ratios
                                        while minimizing output variability. The proposed approach enables multi-objective
            Revised: August 15, 2025
                                        optimization in low-data, high-variability manufacturing environments, offering
            Accepted: August 21, 2025   practical insights into precision fabrication of stimulus-responsive membranes.
            Published online: September 9,
            2025
                                        Keywords: Electrospinning; Shrinkage stability; Machine learning; Monte Carlo
            Copyright: © 2025 Author(s).   simulation; Process parameter optimization
            This is an Open-Access article
            distributed under the terms of the
            Creative Commons Attribution
            License, permitting distribution,
            and reproduction in any medium,   1. Introduction
            provided the original work is
            properly cited.             Electrospinning has become a key nanofabrication technique in biomedical and
            Publisher’s Note: AccScience   engineering applications due to its simplicity, material adaptability, and ability to produce
            Publishing remains neutral with   continuous fibers with diameters ranging from nanometers to micrometers.  Electrospun
                                                                                                  1-3
            regard to jurisdictional claims in
            published maps and institutional   membranes, such as polyvinyl alcohol, poly(lactic acid), poly(lactide-co-glycolide), are
            affiliations.               widely employed in tissue engineering, drug delivery, smart materials, flexible electronics,

            Volume 2 Issue 3 (2025)                         64                        doi: 10.36922/IJAMD025260022
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