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Materials Science in Additive Manufacturing                       Emerging 3D-printed zeolitic gas adsorbents




            Table 4. Comparison of 3D‑printed zeolite and polymer‑zeolite composite for gas adsorption
            Material      Printing   Mechanical strength         Gas adsorption properties           References
                          technique
            Zeolite 5A    DIW      • Compression strength: 0.05 – 0.35 MPa  • BET surface area: 395 – 543 m /g  [91]
                                                                                     2
                                   • Young’s modulus: 1.65 – 9.45 MPa  •  CO  adsorption capacities: 1.59 mmol/g using
                                                                    2
                                                                  5000 ppm (0.5%) CO  in nitrogen at room temperature
                                                                               2
            Zeolite 5A + Torlon DIW  Compression strength: around 210 MPa  • BET surface area: 59 m /g  [109]
                                                                                 2
                                                                 •  CO  adsorption isotherms: CO   2
                                                                    2
                                                                  uptake=1.83 mmol/g at 35°C and 1 bar
            Zeolite 5A + PEG-   DLW  •  Maximum storage modulus: 67.3 MPa    BET surface area: 626 m /g  [111]
                                                                                 2
            diacrylate              (75% zeolite filler)
                                   •  Maximum loss modulus: 5.5 MPa
                                    (75% zeolite filler)
                                                                                     2
            Zeolite 13X   DIW      • Compression strength: 0.3 – 0.69 MPa  • BET surface area: 498 – 571 m /g  [91]
                                   • Young’s modulus: 7.5 – 15 MPa  •  CO  adsorption capacities: 1.6 mmol/g using 5000 ppm
                                                                    2
                                                                  (0.5%) CO  in nitrogen at room temperature
                                                                         2
            Zeolite 13X + Torlon DIW  Compression strength: around 210 MPa  • BET surface area: 93 m /g  [109]
                                                                                 2
                                                                 •  CO  adsorption isotherms: CO   2
                                                                    2
                                                                  uptake=1.51 mmol/g at 35°C and 1 bar
            Zeolite 13X + PEG-  DLW  •  Maximum storage modulus: Around   BET surface area: 834 m /g   [111]
                                                                                 2
            diacrylate              18.5 MPa (50% zeolite filler)
                                   •  Maximum loss modulus: 2.48 MPa
                                    (60% zeolite filler)
            Abbreviations: BET: Brunauer-Emmett-Teller; DIW: Direct ink writing; DLW: Direct laser writing; PEG: Polyethylene glycol.
                          A






                          B











            Figure  11.  (A) The synthetic procedure of zeolitic imidazolate framework-8 (ZIF-8) catalyst, where zinc nitrate hexahydrate (chemical formula:
            Zn(NO ) ·6H O) reacts with 2-methylimidazole (chemical formula: C H N ) to yield ZIF-8 basic structural units; (B) Scanning electron microscopy (SEM)
                                                        4
                                                          6
                 3 2
                    2
                                                           2
            images of hexagonal synthetic ZIF-8 particles with an average particle size was about 500 nm. Adapted with permission from Bragina et al. [112] .
            zeolitic gas adsorbents through traditional or 3D printing   Consequently, these factors have a significant effect on the
            methods. Researchers have explored various porous   adsorption performance of the monolith.
            structural designs to optimize the adsorption capacity   In the study by Couck et al., the authors employed DIW
            and  selectivity  of the  printed  zeolitic  adsorbents [117,118] .   with a fiber diameter of 400 μm and an inter-fiber distance
            Compared to traditional manufacturing methods, 3D   of 500 μm to fabricate zeolite monolith for gas adsorption .
                                                                                                           [96]
            printing enables the fabrication of zeolitic gas adsorbent   The monolithic structure was characterized by a scanning
            with complex and intrinsic geometry. The wall thickness,   electron microscope (SEM) with a CO  adsorption capacity
                                                                                             2
            channel diameter, and channel shape of a zeolite monolith   of 1.6 mmol/g at room temperature and atmospheric
            have a direct impact on mass transfer within the monolith.   pressure . The same group of authors used thinner fibers
                                                                     [96]

            Volume 2 Issue 4 (2023)                         12                      https://doi.org/10.36922/msam.1880
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