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Materials Science in Additive Manufacturing                             TPMS for perfect sound absorption



            with unusual acoustic properties, which cannot be found   acoustic metamaterials.  In general, lengthened paths or
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            in  natural  materials,  such  as  the  reflection,  absorption,   multiple resonant cavities lead to enhanced dissipation in
            filtering, guided waves, focusing, superlensing, and acoustic   the structure-coiled absorbers. 15
            stealth of sound waves.  Acoustic metamaterials are usually   Triply periodic minimal surface (TPMS) is a potential
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            at the subwavelength scale, whose characteristic length is   sound absorption metamaterial due to its pore size and
            smaller than the wavelength of acoustic waves, which   porosity that can be adjusted within the typical range of
            necessitates accounting for viscous and thermal losses. 3  other open-pore porous materials. In addition, TPMS also
              Sound absorption metamaterials, a subset of acoustic   has lightweight and high-strength characteristics. TPMS
            metamaterials, have broad application prospects in sound   structures, including primitive, gyroid, and diamond, have
            absorption and noise reduction in ships, submarines,   been manufactured by stereolithography and tested using
            airplanes, automobiles, and construction fields. Sound   the two-microphone impedance method.  The results
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            absorption metamaterials include thin-film acoustic   indicate that diamond exhibits excellent sound absorption
            metamaterials, 2D plate-like acoustic metamaterials,    performance among these three types of structures across
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                       4 
            Helmholtz-like acoustic metamaterials,  and porous   a wide bandwidth. The sound insulation performances of
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            structural acoustic metamaterials.  Thin-film sound-  primitive and gyroid sandwich panels have been investigated;
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            absorbing  structures  require  large  cavities  and  have  poor   the gyroid sandwich panel is significantly superior to the
            mechanical properties. The perforated plate sound absorption   primitive  sandwich  panel,   and  the  gyroid  structure  can
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            structure can be approximated as an array of Helmholtz   achieve sound insulation of more than 20  dB across a
            resonators arranged in a regular manner; however, its narrow   broad frequency range. This demonstrates the advantage
            sound absorption peak limits its application. Porous sound   of  TPMS  structures  in  sound  absorption  and  insulation;
            absorption structures convert sound energy into thermal   however, their bandwidth and low-frequency absorption
            energy due to viscous loss generated by the propagation   remain limited. Porosity affects sound absorption, and
            of sound waves inside the pores, thereby achieving sound   the reduced porosity of TPMS structures can improve the
            absorption effects. However, the resonant absorption peak   sound absorption coefficient.  A composite structure with
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            of porous structures is related to the thickness of the pores,   TPMS and a MPP structure has been proposed, displaying
            due to the quarter wavelength resonance of the hard-backed   good sound absorption performance. The maximum sound
            porous material.  Due to the thickness limitation of porous   absorption coefficients exceed 0.8, with the resonance
                         8
            structures, their broadband and low-frequency sound   frequency shifting to lower frequencies.  A modular
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            absorption performance is not ideal.               multicavity geometry with TPMS and aerogel-3D has been
              Design methods for expanding the sound absorption   designed, offering application-specific low-frequency and
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            bandwidth of metamaterials have garnered significant   broadband absorption performance.  The ultrabroad half-
            attention from researchers.  Based on the performance   absorption band from 0.96 to 6.00 kHz is obtained by the
                                  9,10
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            of the absorber array, which features varying sizes and   multicavity and multilayered design.
            spatial arrangements of the component absorbers, it is   In addition to the multicavity composite design, the
            proposed to arrange three subcavities of different depths   graded structure design can broaden the absorption
            in parallel on a microperforated plate.  This design   frequencies of porous structures. The average sound
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            effectively expands the  sound  absorption  bandwidth  of   absorption coefficient of four-layer gradient compressed
            the microperforated panel absorber by utilizing the local   porous metals with different permutations is 60.33% at
            resonance effect of subcavities of different depths and   100  – 6000  Hz, with a total thickness of 11  mm.  The
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            frequencies. A  series-parallel-coupled composite micro-  gradient interface between the porous media inside the
            perforated panel (MPP) sound-absorbing device was   sound absorption structure is beneficial for improving
            proposed, and a theoretical model was established based   the sound absorption performance, as sound waves are
            on the acoustic-electric analogy method, experimental   absorbed by secondary  reflection  due to  impedance
            verification was conducted, and the results indicated that   mismatch  when  encountering  the interface  inside the
            the series-parallel-coupled sound-absorbing device could   porous structure.  A 2D continuously graded phononic
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            broaden the absorption bandwidth.  According to the   crystal (CGPC) has been proposed, capable of enhancing
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            characteristic that the resonant frequency of MPP shifts   acoustic  scattering  and lengthening propagation paths,
            with changes in cavity depth, MPPs with different cavity   leading to increased energy dissipation and improved sound
            depths have been designed and optimized.  Different   absorption performance.  Compared to the uniform porous
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            depths of honeycomb cores can achieve broadband sound   structure, the first resonance frequency of CGPC shifts to
            absorption. It is demonstrated that the multiple internal   a  lower  frequency,  and  the  increase  in sound  absorption
            reflections could be harnessed to achieve highly absorptive   is associated with the increased absorbed energy.  The
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            Volume 4 Issue 1 (2025)                         2                              doi: 10.36922/msam.5737
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