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Materials Science in

                                                                  Additive Manufacturing



                                        ORIGINAL RESEARCH ARTICLE
                                        Understanding the antibacterial efficacy of

                                        additively manufactured copper-added 316L
                                        stainless steel



                                        Michael B. Myers  and Amit Bandyopadhyay*

                                        W. M. Keck Biomedical Materials Research Lab, School of Mechanical and Materials Engineering,
                                        Washington State University, Pullman, Washington, United States of America



                                        Abstract

                                        In response to the growing demand for advanced materials with inherent infection
                                        resistance, this research investigates the properties of 316L stainless steel with
                                        copper, produced through laser-directed energy deposition additive manufacturing.
                                        The study focuses on three compositions: pure 316L, 316L with 3 wt.% Cu, and 316L
                                        with 5 wt.% Cu. Compressive strength measurements and Vickers hardness tests were
                                        conducted to assess mechanical properties, while microstructural characterization
                                        and X-ray diffraction analysis provided insights into the material’s physical properties.
                                        This research extends beyond physical and mechanical properties by exploring the
                                        on-contact antibacterial efficacy against  Staphylococcus aureus and  Pseudomonas
                                        aeruginosa up to 72 h. The addition of Cu reduced the ability of bacterial colonization
                                        of both strains on the metal surface. The findings of this investigation have the
            *Corresponding author:
            Amit Bandyopadhyay          potential to benefit the biomedical devices, contributing to both structural and
            (amitband@wsu.edu)          biofunctional properties of materials.
            Citation: Myers MB,
            Bandyopadhyay A. Understanding
            the antibacterial efficacy of   Keywords: 316L stainless steel; Directed energy deposition; Additive manufacturing;
            additively manufactured copper-  Copper; Infection control
            added 316L stainless steel. Mater
            Sci Add Manuf. 2024;4(1):7357.
            doi: 10.36922/msam.7357
            Received: December 12, 2025  1. Introduction
            Revised: January 14, 2025   Approximately 2 million fracture fixation devices are inserted annually in the United
            Accepted: January 24, 2025  States, amounting to a market value of US$3.6 billion.  These devices, such as screws,
                                                                                   1,2
            Published Online: February 26,   rods, and plates, are implanted within the body to facilitate healing and strengthen
            2025                        injured limbs. However, infections associated with implanted devices can lead to
                                                                                                     3
            Copyright: © 2025 Author(s).   severe complications, with 25% of infected patients dying within five years.  Implants
            This is an Open-Access article   can potentially introduce foreign bacteria to the surgical site, leading to complications
            distributed under the terms of the   such as delayed healing and necessitating additional surgeries. Revision surgeries can be
            Creative Commons Attribution
            License, permitting distribution,   traumatic and costly for patients, as reimplanted devices have an infection rate that is
            and reproduction in any medium,   several times higher than that of first-time implants.  Furthermore, the median cost for
                                                                                 1
            provided the original work is
                                                                                             4
            properly cited.             treatment of a surgical site infection is approximately US$108,000.  Therefore, reducing
                                        the risk of infection is crucial for improving patient outcomes.
            Publisher’s Note: AccScience
            Publishing remains neutral with   Metallic materials are frequently favored over ceramics and polymers for implant
            regard to jurisdictional claims in                                               5
            published maps and institutional   production due to their superior strength and fatigue resistance.  Implant materials
            affiliations.               experience  not  just  static  loading  but also  dynamic  loads  associated  with  joints  and

            Volume 4 Issue 1 (2025)                         1                              doi: 10.36922/msam.7357
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