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Materials Science in Additive Manufacturing               Sunflower-inspired microwave-absorbing metastructure




                        A                                    B















                        C                                    D

















            Figure 6. Microwave absorption performance of the CB-CIP/PLA composite. (A) Reflection loss curves for the composite at varying thicknesses over
            the 2 – 18 GHz frequency range. (B) A 3D representation of reflection loss versus frequency and sample thickness. (C) Relationship between matching
            thickness (d ) and frequency (f ), comparing the experimental data with the theoretical λ/4 model. (D) Effective absorption bandwidth as a function of
                    m
                                m
            sample thickness (1.0 – 4.0 mm)
            Abbreviation: CB-CIP/PLA: Carbon black-carbonyl iron powder/polylactic acid
            using electromagnetic simulations. The metastructure   was then determined by controlling the  ΔZ. The layers
            unit length (L) was set to 18 mm, and the polar radius of   were sequentially stacked from bottom (closest to the
            the constant-velocity spiral was thus determined as half   metallic backplane) to top (closest to the air) in ascending
            the unit length (i.e., R = 9 mm) (Figure 2B). Based on the   order of impedance (Z ). The bottom-most square layer
                                                                                  i
            desired gradient characteristic impedance distribution, the   featured a fixed characteristic impedance (Z) of 127.8 Ω.
            parameters k (spiral coefficient) and θ (polar angle) of the   Next, the volume fraction  f  of each layer composed of
                                                                                      c
            constant-velocity spirals were calculated for each layer. The   constant-velocity spirals was calculated using the effective
            spiral layer thickness was fixed at h  = h  = h  = h  = 2 mm.  permittivity (ε ) and permeability (μ ):
                                        1  2   3  4                       eff               eff
              To ensure a smooth impedance gradient across the   ε  = ε f +(1−f )ε                       (VII)
                                                                      c c
                                                                  eff
                                                                            c
            layers and achieve broadband impedance matching, the   μ  = μ f +(1−f )μ 0                  (VIII)
            gradient impedance increment (ΔZ) between adjacent    eff  c c   c  0
            layers was varied systematically from 18 Ω to 28 Ω in steps   where ε  and μ  represent the relative complex permittivity
                                                                     c
                                                                          c
            of 2  Ω. The equivalent characteristic impedance (Z ) of   and permeability of the composite material, respectively,
                                                       i
            each layer was first calculated as follows:        but ε  and μ  denote the respective values for air. The disk
                                                                        0
                                                                   0
                                                               area  S  of each spiral layer was then obtained using the
                                                                    i
                                                          volume fraction f  in Equation IX, and the spiral coefficient

                                                                            c
               Z  Z 0  eff  eff                       (V)     k for each layer was calculated using Equation X.
                i

                        eff   eff                          i
                                                                  f =  S i                                (IX)
                                                                   c  L 2
              ΔZ = Z −Z                                (VI)
                    i+1  i
                                                                          R i  1
            where ε  is the effective permittivity and μ  is the effective   S 16   R i   k i  k      (X)
                                                                                  d
                                                                               2
                                                                                 2
                                             eff
                  eff

            permeability.  The  impedance  of  the  adjacent  layer  (Z )   i  k i   2  i
                                                                            8
                                                        i+1
            Volume 4 Issue 3 (2025)                         6                         doi: 10.36922/MSAM025220048
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