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International Journal of Bioprinting                                  In situ thermal monitoring in bioprinting




            (CELLINK, Gothenburg, Sweden), that is composed of   for the selected bioink, pressure and print speed were
            non-animal-derived polysaccharide components, alginate,   set at 11 kPa and 20 mm/s respectively. For the second
            and highly hydrated cellulose nanofibrils. It is a transparent   campaign, due to the custom-made nature of the bioink,
            bioink selected for its consistent and temperature-  after several calibration sessions, for optimal printing, the
            independent shear-thinning properties and its similarity to   pressure and speed parameters were set at 7 kPa and 14
            the extracellular matrix, both morphological and biological.  mm/s, respectively.
               In the second experimental campaign, bioprinting   The  printbed  and printhead  temperatures  were  fixed
            was carried out by combining the neonatal human dermal   at 20°C and 30°C, respectively, for all experimentations.
            fibroblasts  (nHDF; PromoCell, Heidelberg,  Germany)   For the second campaign, the printbed temperature acted
            with a custom-made alginate-gelatin hydrogel (8% w/v for   also as a thermal crosslinker for gelatin in the alginate–
            both components), to test the capability of the approach   gelatin hydrogels. Printed constructs were then ionically
            of expanding its usefulness on different biomaterial and   crosslinked at the end of the printing process by dropping
            process conditions. The alginate-gelatin hydrogel represents   on them a solution of calcium chloride (CaCl ).
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            a water-rich network of hydrophilic polymers that absorb
            water while maintaining their physical structure. This   2.4. 3D models
            bioink reaches a liquid state at a temperature of 30°C and   Square lattice patterns (20% infill density), commonly
            due to the presence of gelatin shows a shear-thinning   used in the EBB, were chosen as printing samples. At first,
            behavior and undergoes gelation below room temperature,   models of 10 × 10 × 1.6 mm were chosen (Figure 1). The 3D
            forming a gel starting from a liquid state.        models in STL format were created on SolidWorks software
                                                               (Dassault Systèmes SE, Vélizy-Villacoublay, France).
            2.2. Cell culture                                     In the first campaign, the same square lattice pattern
            nHDFs  were  used  for bioprinting  experiments.  For   was repeated on each layer. In the second experimental
            expansion, cells were plated in T75 flasks at a seeding   campaign, i.e., combining bioink with the nHDF, we used
            density of 3 × 10  cells/cm  in 15 mL of PromoCell   a different test where a different geometry was used at each
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                                    2
            Fibroblasts Growth Medium and then incubated at 37°C   layer to produce a scaffold of 14 × 14 × 1.6 mm (the “step”
            (with 5% CO ). For bioink preparation, the volume of   model), just to show the impact of a temperature-based
                       2
            cell  suspension needed  for  the  desired cell  count  was   reconstruction of the geometry, which allows in principle
            centrifuged at 220 rpm for 3 min at 37°C. The resulting   to observe/monitor the geometry of the last layer only.
            pellet was resuspended and manually mixed in a 1:9 ratio
            with the tested hydrogel. The bioink was prepared with a   In order to produce this second model of interest, the
            cell concentration of 1 × 10  cells/mL.            G-code was modified using NC Viewer, an online open-
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                                                               source G-code programming application to obtain a model
               Given the interest of our work in the technological   where only a partial portion of the layer was printed at
            innovation represented by the use of a thermal imaging   layers 2, 3, and 4, as shown in Figure 2.
            camera for in situ monitoring, no viability tests or follow-
            up activities of the bioprinted constructs were carried
            out. The cellular component was introduced inside the
            hydrogels in order to monitor the extrusion process of a
            bioink whose printing properties were representative of the
            process under investigation, and thus with the rheological
            properties of the hydrogels considered modified by the
            presence of the cell suspension.

            2.3. Bioprinting set-up
            The process monitoring method was applied to a
            pneumatic extrusion-based bioprinter, the BIO X
            (CELLINK, Gothenburg, Sweden), that was used to
            fabricate biocompatible scaffolds suitable for cells.
               For the current work, general-purpose sterile high-
            precision conical bioprinting nozzles with a nozzle internal
            diameter of 0.41 (22 G) mm and a 32 mm conical nozzle
            length were used. For the first campaign, according to the
            manufacturer’s indications to obtain the best printability   Figure 1. 3D representation of the standard model.


            Volume 10 Issue 3 (2024)                       397                                doi: 10.36922/ijb.2021
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