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International Journal of Bioprinting                                 Fluid mechanics of extrusion bioprinting




            secondary flow can significantly affect the outcomes of   extrudate swelling at the dispensing nozzle exit due to the
            extrusion bioprinting.                             Barus effect. 105–107  The values of Wi  for the onset of vortices
                                                                                          cr
               Despite the crucial role of normal stress differences in   in the contraction area or extrudate swell phenomenon may
                                                                                                            100
            the behavior of viscoelastic fluids, there is no published   differ depending on various flow parameters. Figure 8A
            research reporting the measured values of these differences   illustrates the extrudate swell effect for polymeric fluid
            for biomaterials. Existing data come from tests on industrial   extruding from a circular nozzle. This swelling can
            polymeric fluids that differ from the biomaterials used   significantly change the filament diameter and affect
                                                                        97
            in bioprinting. The first normal stress difference can be   printability.   To  compensate  for  filament  swelling,  the
            measured using a rotational rheometer with axial force   filaments should be printed with a smaller diameter than
            measurement capability during a steady shear test with a   the original design. This can be achieved by reducing
            cone-plate geometry.  The second normal stress difference   extrusion pressure, increasing print speed, or using
                            77
                                                                           97
            N  is typically much smaller than N  and is often negligible,   smaller nozzles.
                                        1
             2
            especially for dilute solutions. Nevertheless, for polymer   Empirical and semi-empirical correlations often  relate
            melts and concentrated or entangled polymer solutions,   the swell ratio (d /d) to the first normal stress difference
                                                                             ex
            N  may have a value of −0.1N  to 0.3  N , affecting the   N . Tanner  suggested a relationship based on the Phan-
                                                                        108
             2
                                                                1
                                              1
                                      1
            flow pattern by generating secondary flows.  Due to   Thien-Tanner (PTT) viscoelastic model that aligns with
                                                 103
            geometrical symmetry, N  does not affect flow in circular   experimental observations:
                                2
            or coaxial pipes, so its effect can be ignored for the flow
            of biomaterial melts or concentrated bioinks within
            bioprinting nozzles.                                                            16/
                                                                           d      1    N  2  
               Normal stress differences are characteristics of a           ex  = 1 +    1         (XXIV)
                                                                                     
            viscoelastic fluid. Therefore, a comparison of the first       d      22τ  w   
            normal stress difference with the shear stress can be
            a measure of viscoelastic behavior.  To quantify this   where d  represents the diameter of filament emerging
                                          104
                                                                        ex
            behavior, the relaxation time of a fluid (λ), also known as   from the needle; the subscript w indicates that N  and τ are
                                                                                                     1
            Maxwell relaxation time, is defined as :           the first normal stress difference and shear stress values at
                                          77
                                                               the wall of the needle.
                                 N                             3.3.3. Extensional viscosity in a viscoelastic fluid
                           λ =    1                  (XXII)
                                   i
                               2 τγ yx                         The response of a viscoelastic fluid to extensional flow (as
                                 yx
                                                               discussed in Section 2.3) can differ drastically from that of
                                                               a Newtonian fluid. Despite the crucial role of extensional
               To compare the elastic and viscous forces in the flow,
            the Weissenberg number is defined as  :            viscosity in cell viability assessments, there are no published
                                          104
                                                               studies on the extensional viscosity of bioinks. Extensional
                                                               rheology can provide crucial data for analyzing the stresses
                           τ  − τ                              developed in the viscoelastic bioink as it is extruded
                                     2
                       Wi =  xx  yy  = λγ i         (XXIII)    through the dispensing nozzle. The extensional viscosity
                              τ yx       yx                    can be measured using a filament stretching rheometer
               This number compares the first normal stress difference   (FiSER). 109,110  Figure 9 illustrates a schematic of the fluid
            and shear stress as characteristic values for elastic and   filament stretched  inside  a  FiSER.  In  this  method,  a
                                                .
            viscous forces. In a simple shear flow, τ  and  γ  denote the   cylindrical bridge of liquid is created between two parallel
                                                yx
                                          yx
            shear stress and strain rate, respectively.        plates. The upper plate is then moved up, stretching the
                                                               liquid bridge and creating a tensile stress from the tensile
               The Weissenberg number quantifies the significance   force (F ) exerted by plates. The upper plate velocity profile
                                                                     E
            of viscoelastic behavior in a flow. For example, depending   U  is adjusted to create an exponential decrease in midpoint
                                                                u
            on the contraction ratio, bioink flow inside a chamfered   radius (R) with a constant stretching rate γ . 111 :
            nozzle with  Wi > Wi  may develop symmetrical (or                                   e
                               cr
            asymmetrical) vortices in the contraction area, even at low              2  dR
                                                                               i
            Reynolds numbers. The critical Weissenberg number Wi               γ =−                     (XXV)
                                                                                e
                                                         cr
            determines when elastic forces within the viscoelastic fluid             R dt
            are strong enough to affect the regular viscous behavior   The Hencky strain (γ ) at the midpoint of the liquid
                                                                                   e
            of fluid. Conversely, for Wi > Wi , the bioink may exhibit   bridge is influenced by the stretching history and can be
                                      cr
            Volume 10 Issue 6 (2024)                       129                                doi: 10.36922/ijb.3973
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