Page 187 - IJB-7-4
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Fu, et al.
           Table 2. UD parameter selection and labeling
           Concentration w/v %   15     15    15    20    20     20     25      25    25     30     30     30
           Temperature (°C)      37     23    16    30    16     30     37      23    23     16     30     37
           Path Height (mm)      0.45   0.4   0.3   0.4   0.3   0.35    0.35   0.45   0.4   0.35   0.45    0.3
           Label                 −1     −1    −1    −1    −1      1      1      −1    −1     1      −1     1

                        A                        B                     C









           Figure 1. Rheological properties of PL 127 at 30, 25, 20, and 15% concentrations. (A) Temperature sweep of PL 127. Temperature ramp
           was set from 4 °C to 40 °C over a period of 15 min. (B) Shear rate sweep from 0-100 1/s in 296 s. (C) Thixotropic properties of PL 127 at
           23°C. Shear rate stages were set as 0.5/50/0.5 1/s and 50 s for each stage.

           3. Results                                          is worthwhile to note that due to a difference in stretching
                                                               effects during printing, 21G tests were only able to form
           3.1. Rheological characterization of PL 127         a single layer print. As a result, three-layer tests could not
           A temperature  sweep of the selected  concentrations   be used to compare the effects of nozzle gauge. Therefore,
           (Figure  1A)  displayed  the  differences  in  viscosity   single layer prints were used for all nozzle gauge tests to
           reaction to temperature. Higher concentration resulted in   accurately determine its effects resulting in line widths
           a sharp increase in viscosity at a lower temperature than   below the ideal value for all tests.  This is denoted in
           at lower concentrations. About 30% saw a sharp increase   Figure 2B and further considered in the discussion.
           in viscosity at approximately 11°C, 25% at around 15°C,
           and 20% at around 19°C. Viscosity of 15% concentration   3.4. Effects of concentration on width index
           was not affected by the temperature change in the same   Material composition tests yielded results similar to
           manner and maintained a very low viscosity throughout   expectations but included more failures than predicted.
           the temperature sweep process. A decrease in viscosity   About 15% tests failed and were unable to form any cohesive
           with respect to increasing  shear rate (shear thinning)   structure (Figure 2C). The material was not viscous enough
           was observed for all concentrations except 15%, which
           had no viscosity response to shear rate  (Figure  1B).   to form any type of structure and only bubbled and spread
           PL  127  showed  pronounced  viscosity  recovery  for  all   on the print bed. About 20% prints were able to retain some
           concentrations (Figure 1C). All groups showed prompt   structural integrity but could only produce a single layer
           decrease in viscosity when the shear rate increased from   print similar to the 21G nozzle. It produced significantly
           0.5  1/s to 50  1/s. Rapid viscosity recovery was also   thicker lines than 25% or 30%. A significant difference was
           observed when the shear rate decreased back to 0.5 1/s.  not found between 25% and 30%.
           3.2. Effects of path height on width index          3.5. Effects of nozzle temperature on width index

           Path height tests revealed an inverse relationship between   16°C tests produced significantly thicker line widths than
           path  height  and  line  width. A  significant  difference  was   all other tests far above the theoretical line width. At above
           found between all tested line widths (0.3, 0.35, and   room temperature (23°C, 30°C, and 37°C), all produced
           0.4 mm) (Figure 2A). The 0.45 mm test was unable to   similar results which were closer to the theoretical line
           form a print with cohesive lines for measurement. These   width (Figure  2D). Results of higher temperatures
           tests confirmed the previous hypothesis. Future testing may   were unexpected given the relationship between PL 127
           benefit from expanding intervals at the expense of time and   viscosity and temperature. Higher viscosity was expected
           material to find the exact point at which prints begin to fail.  to lead to thinner lines, but in these tests, that was not
                                                               the case. However, 23°C tests did have a higher standard
           3.3. Effects of nozzle gauge on width index         deviation (0.032) than 30 and 37°C tests (0.199 and 0.022,
           Nozzle gauge tests revealed no significant difference in   respectively). This indicates that a temperature increase
           line width for all test groups. All tests performed similarly   was of use in reducing error in prints and creating more
           with no significant differences appearing (Figure 2B). It   consistent lines.

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