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Materials Science in Additive Manufacturing                           Heterostructures of A131 steel by DED




                         A                     B                     C











                         D                     E                     F












                        G                      H                      I













            Figure 10. A131 steel microstructure from single-pass deposition: (A-C) top section; (D-E) middle region; and (G-I) bottom section. (A, D, G) OM image;
            (B, E, H) IPF image with corresponding grainsize distribution (C, F, I). Scale bars: 50 µm
            Abbreviations: AB: As-built; BCC: Body centered cubic; IPF: Inverse pole figure; ND: Nominal direction; OM: Optical microscope

            (Figure 11A). Tensile tests were simulated along ND and   E 0   E TD
            TD at room temperature, and the resulting stress-strain    TD    2                         (V)
            curves are depicted in  Figure  11B. The AB A131 steel
            exhibited optimal tensile strength and elongation along   Uniaxial deformation also induces shear stresses in
            ND. Assuming the fine-grain regions possess isotropy in   other directions. To simplify the stress model, the ratio of
            mechanical performance with a constant elastic modulus   the stresses along TD and ND can be expressed as:
            (E ), the coarse columnar grain was considered anisotropic,     E   E  E   E
              0
            with distinct elastic moduli along ND (E ) and TD (E ).   n   TD    0  ND  0  TD           (VI)
                                            ND
                                                        TD
            The relationship of the modulus is:                    ND       4 EE ND
                                                                               0
                                                                 Ideally, since E ≈E , n is generally <1, the tensile stress
            E>E   TD  ≈ E 0                            (III)   along ND is expected to be higher than that along TD at
                                                                             TD
                                                                                 0
             ND
              When applying the load on the model along ND,    the same strain level, suggesting a greater tensile strength
            according to the parallel connection principle, the   in the ND orientation.
            relationship of the stress (σ ) and strain (ε) could be
                                   ND
            estimated as:                                        After applying the load in ND, the tensile results
                                                               (Figure  11C) reveal an elliptical deformation profile
                  2 EE                                         within the coarse-grain region, attributed to strain-
             ND    E  0  E ND                      (IV)    induced boundary migration. The fine-grain region was
                      ND
                   0
                                                               largely consumed, exhibiting minimal misorientation
              When the load was only applied along TD, the σ -ε   along TD. Strain mappings indicated a high density of
                                                       ND
            could be assessed as:                              localized shear strain at both ends, suggesting that strain
            Volume 4 Issue 3 (2025)                         11                        doi: 10.36922/MSAM025220038
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