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International Journal of Bioprinting                               Nozzle optimization for multi-ink bioprinting




            SA (I-3, molecular weight: 24 kDa) was obtained from   The volume of fluid (VOF) method was employed to
            KIMIKA (Tokyo, Japan). The phenol derivative of SA (SA-  analyze the liquid–liquid interface, while the continuum
            Ph) was synthesized according to the methods described in   surface force (CSF) model was used to examine the surface
            previous studies, 37,38  with the phenol groups introduced to   tension between the liquids. The governing equations are
            SA at a concentration of 1.8 × 10  mol/g-SA.       as follows:
                                      −4
            2.2. Definition of switching efficiency
            Switching efficiency (Se) is the metric used to evaluate the      ∂α  +∇ ⋅( ) +∇ ⋅ ( ( 1 − ) ) =α αv  0,  (V)
                                                                               αv
            liquid behavior inside a single nozzle. Considering a liquid   ∂t                  r
            flowing at v (cm /s) into the conjunction area where two
                         3
            inlets join with a volume of V (cm ) (Figure 1A), the ideal
                                       3
            switching time (t ) is defined as follows:                      v = α v + (1 − α  v ) in2 ,   (VI)
                                                                                 in1
                         i
                            t = V  .                    (I)                    v = v − v ,               (VII)
                                v
                             i
                                                                                    in1
                                                                                        in2
                                                                                r
               Se is defined as
                                                                  where ∇ is the directional derivative; α is the ratio of
                                                               one fluid in a single nozzle; v  and v  are the inlet velocity
                                t                                                    in1    in2
                            Se =  i  ,                 (II)    from Inlets 1 and 2, respectively; and  v  is the relative
                                t m                            velocity.                         r
               where  t  is the switching time measured through   The physical property of the interface is calculated
                     m
            numerical simulation and experimentation. Se is the ratio   from α as follows:
            between  t  and  t . Ideally, efficient switching occurs at
                          i
                    m
            Se = 1, while inefficient switching occurs at almost zero      ρ = αρ + (1 − α ρ )  in2 ,   (VIII)
                                                                                 in1
            (Figure 1B).
            2.3. Numerical simulations
                                                                           µ = αµ + (1 − α µ )  ,         (IX)
            2.3.1. Governing equations for the flow inside the                   in1       in2
            single nozzles
            The fluid behavior inside a single nozzle was analyzed   where α is the ratio of one fluid filled in a single nozzle.
            using the numerical simulation software OpenFOAM (ver
            8). This analysis involved solving the continuity equations   ρ  and ρ  are the densities of the fluids from Inlets 1
                                                                   in1
                                                                         in2
            and Navier–Stokes equations, which describe the motion   and 2, respectively; and μ  and μ  are the viscosities of the
                                                                                   in1
                                                                                         in1
            and interaction of incompressible fluids within the nozzle.   fluid from Inlets 1 and 2, respectively. The analysis utilized
            The flow was assumed to be laminar and incompressible.   the viscosity data of the SA solution, which behaves as a
                                                                               39,40
            These equations are expressed as follows:          shear-thinning fluid.   The behavior is described by the
                                                               power law model as follows:
                            ∇⋅ v f  = 0,               (III)                    μ = Kγ ˙  n–1              (X)

                                                                  where µ is the viscosity of the fluid, K is the consistency
                    ∂  ρ v  +∇ ⋅(ρ v v                         index, γ˙ is the shear rate, and n is the flow index. K and
                    ∂t  f  f    f  f  f  ) =           (IV)    n were determined by experimentally measuring the
                   −∇ +∇p  2 µ v f  + ρ g  + kσ n ,            viscosities of the inks as follows: the viscosities of SA
                                          δ
                                  f
                             f
                                          s
                                                               solutions at concentrations of 0.5, 1.0, and 2.0 wt% were
               where v , ρ , and µ  are the velocity, density, and viscosity   measured over a shear rate range of 0.01–10/s using a
                     f
                             f
                       f
            of the fluid, p is the static pressure, g is acceleration gravity,   rheometer (HAAKE MARS III, Thermo Fisher Scientific,
            σ  is  the  surface  tension,  κ  is  the  curvature  of  the  fluid   MA, USA) equipped with a parallel plate geometry at a
            interface, n  is the normal vector of the interface, and δ is   temperature of 25°C (Figure S1, Supporting Information).
                     s
            the delta function.
            Volume 10 Issue 5 (2024)                       154                                doi: 10.36922/ijb.4091
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