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Materials Science in

                                                                  Additive Manufacturing



                                        ORIGINAL RESEARCH ARTICLE
                                        Modeling and experimental investigation

                                        of fiber orientation in cast and 3D-printed
                                        cementitious composites



                                                   1
                                        Mingyang Li , Dong Zhang , Teck Neng Wong , Ming Jen Tan , and
                                                               2
                                                                                             1
                                                                               1
                                        Yiwei Weng *
                                                  3
                                        1 Singapore Centre for 3D Printing, Nanyang Technological University, Singapore
                                        2 Sustainable and Innovation Bridge Engineering Research Centre, College of Civil Engineering,
                                        Fuzhou University, China
                                        3 Department of Building and Real Estate, The Hong Kong Polytechnic University, Hong Kong, China


                                        Abstract

                                        Fiber orientation is process-related and has significant impacts on material
                                        performance. However, existing studies only consider the impact of individual factors
                                        on the fiber orientation, either boundary impacts or flow field impacts. This work aims
                                        to study fiber orientation by considering the combined impact of these two factors.
                                        Analytical models were first constructed, which revealed that when the flow of
                                        material is negligible, fiber orientation is impacted by the boundary conditions. When
                                        the flow field is non-negligible, fiber orientation is affected by the direction of flow
                                        streamlines. Specimens were then prepared using fluorescence image processing and
                                        µ-computed tomography scanning for fiber orientation analysis. The results indicate
            *Corresponding author:
            Yiwei Weng                  that fiber orientation could be controlled by varying boundary constraints and flow
            (yiwei.weng@polyu.edu.hk)   fields. Mechanical results reveal that when the designed condition achieves directional-
            Citation: Li M, Zhang D, Wong TN,   orientated fibers, the mechanical property of specimens could be enhanced with the
            et al., 2023, Modeling and   applied stress direction being the same as the fiber orientation. This work provides a
            experimental investigation of fiber   novel insight to tailor fiber-reinforced cementitious material properties by designing
            orientation in cast and 3D-printed
            cementitious composites. Mater Sci   the boundary constraints and flow fields in the cast and printing processes.
            Add Manuf, 2(3): 1603.
            https://doi.org/10.36922/msam.1603
                                        Keywords: Additive manufacturing; Fiber orientation; Flow field; Boundary constraint;
            Received: August 15, 2023   Mechanical property
            Accepted: September 9, 2023
            Published Online: September 22,
            2023
            Copyright: © 2023 Author(s).   1. Introduction
            This is an Open Access article   Fiber  orientation  plays  a  key  role  in  the  mechanical  performance  of  fiber-reinforced
            distributed under the terms of the
            Creative Commons Attribution   composites (FRCs). The addition of short fibers in brittle concrete matrix contributes
            License, permitting distribution, and   to the fiber bridging effect, which could improve the energy absorption capacity and
            reproduction in any medium, which   crack resistance of plain concrete . Wu and Li’s  work reveals that material mechanical
                                                                  [1]
                                                                             [2]
            provided that the original work is
            properly cited.             property is affected by the fiber orientation. With an increasing inclination angle, which
                                        represents the angle between the fiber orientation and the loading force in the tensile test,
            Publisher’s Note: AccScience
                                                                                                           [3]
            Publishing remains neutral with   the in situ fiber strength decreases, leading to a deterioration of the fiber-bridging effect .
            regard to jurisdictional claims in
            published maps and institutional   Fiber orientation is process-related in the material. In sprayable FRCs, fibers are
            affiliations.               distributed in a two-dimensional plane [4,5] . In extrudable FRCs, on the other hand,
            Volume 2 Issue 3 (2023)                         1                       https://doi.org/10.36922/msam.1603
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