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Materials Science in

                                                                 Additive Manufacturing




                                        ORIGINAL RESEARCH ARTICLE
                                        Developing a sustainable resin for 3D printing in

                                        coral restoration



                                        Yukai Jia, Sherin Abdelrahman , and Charlotte A.E. Hauser*
                                        Laboratory for Nanomedicine, King  Abdullah University of Science and  Technology,  Thuwal,
                                        Saudi Arabia




                                        Abstract
                                        Coral reefs boast one of the planet’s most diversified ecosystems, serving as an
                                        essential source of food and revenue for millions of people while providing shelter to
                                        a wide variety of marine creatures. However, overfishing, pollution, climate change,
                                        and other factors collectively pose an escalating danger to coral reefs. Therefore,
                                        coral reef restoration efforts are urgently needed to save corals. In this study, we
                                        exploited 3D printing technology based on vat polymerization to fabricate artificial
                                        coral plugs, expediting the reef restoration process while minimizing labor costs.
                                        We have developed a scalable model through the photoinitiated polymerization
                                        of an eco-friendly resin composed of modified soybean oil and calcium carbonate
                                        which has the potential to significantly enhance global restoration efforts. Material
                                        characterization demonstrated that the printed scaffold was highly cross-linked.
            *Corresponding author:
            Charlotte A. E. Hauser      Based on cytotoxicity analysis, the printed scaffold exhibited excellent cell adhesion
            (chauser@age.mpg.de)        and proliferation characteristics. The coral microfragmentation experiment showed
                                        initial signs of coral settlement on the printed coral plugs. This work demonstrates
            Citation: Jia Y,
            Abdelrahman S, Hauser CAE.   that plant-based material and vat-polymerization-based 3D printing techniques
            Developing a sustainable    hold promise for coral restoration.
            resin for 3D printing in coral
            restoration. Mater Sci Add Manuf.
            2024;3(2):3125.             Keywords: Coral restoration; 3D printing; Sustainable resin; Calcium carbonate-based ink;
            doi: 10.36922/msam.3125
                                        Vat polymerization; Acrylated epoxidized soybean oil
            Received: March 9, 2024
            Accepted: April 11, 2024
            Published Online: May 31, 2024  1. Introduction
            Copyright: © 2024 Author(s).
            This is an Open-Access article   A coral reef is a diverse underwater ecosystem that provides refuge and protection
            distributed under the terms of the   to a variety of marine species.  However, due to pollution, overfishing, climate
                                                                   1
            Creative Commons Attribution   change, and other factitious factors, coral reefs are now under unprecedented peril.
                                                                                                            2,3
            License, permitting distribution,
            and reproduction in any medium,   Coral bleaching, a process characterized by the loss  of  vibrant symbiotic  algae (e.g.,
            provided the original work is   Zooxanthellae), has become increasingly common, rendering corals more vulnerable
            properly cited.             to disease and mortality.  Numerous coral reefs worldwide are experiencing a decline,
                                                            4
            Publisher’s Note: AccScience   and by predictions, as much as 90% of coral reefs could vanish by 2050 if conservation
            Publishing remains neutral with   measures are not implemented. 5
            regard to jurisdictional claims in
            published maps and institutional   Coral reefs are mostly constructed by calcium carbonate skeletons and colonial
            affiliations.               marine animals known as coral polyps.  The coral polys can spread in two-dimensional
                                                                       6
            This article has been updated with
            modifications. See the correction   (2D) areas and three-dimensional (3D) volumes by the secretion of calcium carbonate.
            notice (doi: 10.36922/msam.  The  secretion  of  the  calcium  carbonate  skeleton  is  very  slow  and  serves  as  a  rate-
            corr081624).                determining process, with an average vertical extension rate of 1 – 10 cm/year.  Thus,
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            Volume 3 Issue 2 (2024)                         1                              doi: 10.36922/msam.3125
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