Page 66 - AJWEP-22-6
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Asian Journal of Water, Environment and Pollution. Vol. 22, No. 6 (2025), pp. 60-72.
                doi: 10.36922/AJWEP025240195




                ORIGINAL RESEARCH ARTICLE

                   Optimization of pine sawdust densified biofuel: Effects
                   of process parameters on fuel quality and temperature

                                                        distribution




                           Zhuoying Chen , Zhiyuan Ma , Zhongjia Chen , Zhongsai Li ,
                                                     and Xiangyue Yuan*
                               Biomass Laboratory, School of Technology, Beijing Forestry University, Beijing, China
                                     *Corresponding author: Xiangyue Yuan (yuanxiangyue@bjfu.edu.cn)


                                 Received: June 13, 2025; 1st revised: July 10, 2025; 2nd revised: July 18, 2025;
                                          Accepted: July 21, 2025; Published online: August 7, 2025




                     Abstract: The valorization of forestry waste into densified biofuels is critical for sustainable energy development.
                     This study investigates the optimization of the densification process for pine sawdust by examining the effects of
                     key parameters on the final product quality, specifically focusing on the uniformity of the internal temperature
                     field. A four-factor, mixed-level orthogonal experiment was designed, investigating forming pressure, moisture
                     content, binder addition ratio, and heating temperature. The temperature mean square deviation (MSD) was utilized
                     as the primary response variable to quantify thermal distribution uniformity. Analysis of variance (ANOVA) was
                     performed to determine the statistical significance of each factor, and a multivariate regression model was established.
                     Results from ANOVA indicated that the descending order of significance for factors impacting temperature MSD
                     was: moisture content > forming pressure > heating temperature > binder addition ratio. A statistically significant
                     interaction effect was identified between forming pressure and heating temperature. Response surface methodology
                     was employed to optimize these two significant factors. The optimal conditions for minimizing temperature MSD,
                     while maintaining constant moisture content and binder ratio, were determined to be a forming pressure of 10 MPa
                     and a heating temperature of 190°C. By optimizing process parameters to achieve a more uniform temperature
                     field, the quality and stability of the resulting pine sawdust densified fuel were significantly improved. This work
                     provides a quantitative theoretical basis and key technical parameters for the scale-up and industrial application
                     of biomass fuels in boilers and residential heating systems, thereby promoting the development of a low-carbon
                     circular economy.

                     Keywords:  Densified  fuel  quality;  Binders;  Fuel  quality;  Temperature  distribution;  Mechanical  Properties;
                     Forestry waste



                1. Introduction                                     development.  In China, potential  biomass resources
                                                                    from  agricultural  and  forestry  waste  amount  to  850
                In the face of global resource scarcity, environmental   million and 340 million tons, respectively, with energy
                pollution,  and  intensifying  climate  change,  efficient   crops contributing an additional 740–960 million tons.
                                                                                                                    1
                management  and resource  utilization  of forestry   Depending  on  development  levels,  biomass  energy
                waste have become critical  for achieving sustainable   potential  is  estimated  at  approximately  1.9–41.2 EJ,



                Volume 22 Issue 6 (2025)                        60                           doi: 10.36922/AJWEP025240195
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