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International Journal of AI for
            Materials and Design                                           ML-driven optimization in additive manufacturing



            Table 1. Summary of ML models for polymer‑based 3D printing
            Motivation      Materials   AM method    ML model       Model inputs        Remarks      References
            Process      ABS, PLA      FDM       SVM             Image data from   Real-time defect detection   84
            optimization                                         semi-finished printed   using image processing and
                                                                 parts at checkpoints  ML
                         ABS, PLA      FDM       CNN             Top-view images from   Detecting infill pattern in   85
                                                                 a static camera during   real-time
                                                                 printing
                         PLA           FDM       CGAN, DANN      Top-view grayscale   Fault diagnosis under   81
                                                                 images of printed layers process parameter drift
                         PLA           FDM       CNN (ResNet-50)  Real-time images from a  Autonomous in situ   87
                                                                 nozzle-mounted camera correction of under- and
                                                                                 over- extrusion
                         PLA           FDM       YOLOv3-Tiny,    Real-time nozzle-near   Automated defect detection   54
                                                 YOLOv4-Tiny,    images          and G-code correction for
                                                 ONNX-optimized                  in situ extrusion
                                                 YOLO                            compensation
                         ABS           FDM       Reinforcement   Printing speed, flow rate  Online-learning based defect   57
                                                 learning        multiplier, cooling fan,   mitigation
                                                                 surface quality images
                         PLA           FDM       XceptionTime    Temperature, humidity,  Real-time classification of   88
                                                                 air pressure, gas particle  FDM process states using
                                                                 concentration   environmental sensor data
                         GelMA and alginate  DIW   CNN (ResNeXt-50)  Layer images, interlayer  Real-time anomaly detection   90
                                       (bioprinting)             continuity, uniformity   in bioprinting
                                                                 metrics
                         16 biomaterials   DIW   DT, RF, ANN     Bioink composition   Predicting the printability of   91
                                       (bioprinting)             ratios, printability labels bioink formulations
                         GelMA with    DLP       U-Net-based     Light scattering   Generating optimized   97
                         encapsulated cells  (bioprinting) master-slavee neural   patterns, corrected   correction masks to mitigate
                                                 network         exposure masks  cell-induced light scattering
                         Epoxy acrylate   DLP    RNN with LSTM   Per-pixel grayscale   Predicting deformation   55
                         resin+commercial   (grayscale)  layers, EA  values, deformed   and optimizing grayscale
                         photopolymer resin                      structure data  distribution for enhanced
                                                                                 print accuracy
                         Acrylate      DLP       LSTM            Temperature data, UV   Optimizing DLP printing   99
                         photopolymer resin                      exposure time, layer   via real-time temperature
                                                                 thickness       prediction
                         Three commercial   DLP  U-Net, CGAN     Grayscale pixel data,   Improving printing   100
                         photopolymer resins                     boundary images  resolution and reducing
                                                                                 jagged edges
                         Commercial    DLP       RF with EWMA    Strain gauge data, UV   Real-time detection of part   104
                         photopolymer resin      p-control chart  exposure levels  detachment and automatic
                                                                                 process halting
                         Commercial    DLP       MLP             Prediction feature   Predicting optimal idle time   107
                         photopolymer resin                      region, layer geometry  for resin drainage
                         Photopolymer resin  SLA  CNN, Two-stream   FEA-generated stress   Predicting layer-wise stress   56
                                                 CNN             distributions, geometry  distribution to improve print
                                                                 data            reliability
                         Commercial    DLP       RF              UV exposure time, light  Predicting print accuracy   106
                         photopolymer resin                      intensity, layer thickness and optimizing printing
                                                                                 parameters
            Property     PLA           FDM       RF, SVM, K-NN   Layer height, printing   Optimizing mechanical   108
            optimization                                         speed, printing   properties by predicting
                                                                 temperature     tensile strength
                                                                                                       (Cont’d...)
            Volume 2 Issue 2 (2025)                         33                        doi: 10.36922/IJAMD025130010
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