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International Journal of Bioprinting                         Efficacy of 3D-printed customized titanium implants










































            Figure 8. Microstructure observation of customized plate by electron beam 3D printing (A, B) and screw by traditional methods (C, D). There were
            obvious differences in the structures between the two implants. The inner part of the screw was small and even equiaxed structure; columnar crystals and
            basket-weave microstructure were formed inside the customized plate. Different microstructures showed different mechanical properties. The hardness
            results of the screw and the 3D-printed plate were 282.95 ± 2.22 HV and 327.50 ± 3.14 HV, respectively.

                                                               the patient had no recurrence of ankle deformity and the
                                                               follow-up examinations showed normal results (Figure 5).
                                                               The patient was satisfied with the treatment and willing to
                                                               recommend this new technology to her friends.

                                                               4. Discussion
                                                               4.1. Application of 3D printing in foot and ankle
                                                               surgery
                                                               The 3D printing is a type of rapid prototyping
                                                               technology, 22,25,26  which is based on digital model files and
                                                               uses powdery metal, plastics, or other adhesive materials
                                                               to construct objects with layer-by-layer printing. It is also
                                                               called additive manufacturing. In the past, it was often
            Figure 9. Hematoxylin and eosin (HE) staining of 3D-printed samples after   used in mold manufacturing and industrial designs.
            3 months of subcutaneous implantation in pigs. HE staining suggested that   In 2012, human cells were used to prepare 3D-printed
            the surface of the implant formed capsule without scleroma or phyma.   artificial liver tissue for the first time. In the future, 3D
            Pathological examination of the tissue on the surface of the implant showed   printing technology will bring subversive influence on the
            no obvious infiltration of inflammatory cells or no mononuclear giant cells,                 27
            suggesting good histocompatibility (200× magnification).  medical industry, including foot and ankle surgery.  The
                                                               application of 3D printing in foot and ankle surgery entails
                                                               3D printing device selection, material selection, software
                                                               applications, protocol design, and clinical applications.
                                                                                                            28
                                                               As the “chief designer” in the 3D printing-based treatment,

            Volume 10 Issue 1 (2024)                       452                        https://doi.org/10.36922/ijb.0125
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