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International Journal of Bioprinting                             Biocompatible 3D-printed radiotherapy spacer


























            Figure 3. Design of the spacer that matches the contour of the phantom. (a) Final post-foam shape of the spacer to be inserted into the phantom.
            (b) CAD model and (c) the actual 3D-printed polycaprolactone (PCL) spacer of the scaled-down model before microcellular foaming
             actual printed polycaprolactone (PCL) pre-foam spacer of the scaled-down model for 3D printing.


            production of a sterilized and foamed spacer within a short   3. Results and discussion
            period of time and facilitating instant surgery.
                                                               3.1. Foaming characteristics
            2.7. Radiotherapy planning                         Microcells were formed when foaming occurred through
            The radiation dose for a prostate cancer phantom was   the MCP. To examine the morphology of these cells, it was
            calculated  and optimized using  the Eclipse treatment   necessary to evaluate cell density, cell size, and expansion
            planning system (TPS) (Eclipse 17.0, Varian Medical   ratio (ER). Field-emission scanning electron microscopy
            Systems, Palo Alto, CA, USA). The prostate and rectum   (FE-SEM; Nova Nano SEM200, FEI, USA) was used to
            were delineated by a physician using a simulated CT.   examine the internal structure of the foam spacer. To make
            CT images were acquired using a 16-slice CT scanner   samples for FE-SEM measurement, the foamed samples
            (Sensation Open; Siemens Healthineers, Germany). The   were cryogenically fractured (liquid nitrogen, −196˚C).
                                                      2
            pixel resolution of scanned images was 1.5 × 1.5 mm , and   The samples were then coated with platinum in vacuum for
            the slice thickness of the images was fixed at 1.00 mm. The   60 s using an ion sputter-coating machine (E1030, Hitachi,
            analytical anisotropic algorithm (AAA) was employed as   Japan). Based on the FE-SEM images, the cell diameter and
            the dose calculation algorithm, and a 2-arc volumetric   density were calculated using Equations II and III. 33,34
            modulated arc therapy was conducted using a Halcyon v3.0
            (Varian Medical Systems, Palo Alto, CA, USA) coupled                               ∑ dn
            with a linear accelerator (Linac).                        Average cell diameter ( m) = µ  ∑ n i  i  (II)
               In this study, a dose regimen of 70.0 Gy in 28 fractions                            i
            was adopted for a prostate cancer treatment scenario, and
            the prostate volume receiving >95% of the prescribed                                  3
                        32
            dose was 95%.  To evaluate the dosimetric effects in the      Cell density (cells/cm) =   n bubble   2 ×ψ  (III)
                                                                                       3
            presence of a spacer, three CT scans were acquired, as                            A   
            shown in Figure 4. The CT images included the original
            phantom (Figure 4a), the phantom with the spacer inserted   where d  is the diameter of cell-type i; n  is the number
                                                                        i
                                                                                                 i
            between the rectum and prostate before expansion (Figure   of cells of type i; n bubble  denotes the number of bubbles in the
            4b), and after expansion of the spacer (Figure 4c). These   micrograph; A is the surface area of the micrograph; and ψ
            images were captured at the same reference position   is the ER. ImageJ software was used to calculate the cell
            using an external laser to ensure consistent positioning.   density and average cell diameter using the FE-SEM images
            Additionally, the acquired CT images were reconstructed   (Figure 5a and  b), and the results are plotted in  Figure
            using a 3D modeling software (Metasequoia 4, Tetraface   5d. A cell distribution graph of the foamed PCL sample
            v4.7.0, Tokyo, Japan), allowing precise verification of the   is shown in Figure 5e. To measure the ER of the spacer,
            spacer placement and orientation (Figure 4d).      the density of the PCL was measured using a densimeter


            Volume 10 Issue 5 (2024)                       481                                doi: 10.36922/ijb.4252
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