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International

                                                                         Journal of Bioprinting



                                        RESEARCH ARTICLE
                                        Development of a biocompatible radiotherapy

                                        spacer using 3D printing and microcellular
                                        foaming process for enhanced prostate

                                        cancer treatment



                                        DongHwan Lim 1 id , DoKun Yoon , JaeHoo Kim 3 id , KiHoon Sung , YoungEun Choi ,
                                                                                             4
                                                                                                            4
                                                                   2
                                        HeeSoon Sheen , Han-Back Shin* , and Sung Woon Cha* 1 id
                                                                     4
                                                     3
                                        1 School of Mechanical Engineering, Yonsei University, Seoul, South Korea
                                        2 Department of Radiation Oncology, Gachon University Gil Medical Center, Incheon, Republic of
                                        Korea
                                        3 Department of Health Sciences and Technology, Samsung Advanced Institute for Health Sciences
                                        & Technology, Sungkyunkwan University, Seoul, Republic of Korea
                                        4 Department of Radiation Oncology, School/Faculty, Gachon University Gil Medical Center,
                                        Incheon, Republic of Korea



                                        Abstract
                                        In this study, a new active spacer was developed using three-dimensional (3D)
                                        printing technology and microcellular foaming process to overcome the limitations
            *Corresponding authors:
            Sung Woon Cha               of current spacers used in prostate cancer treatment. In prostate cancer treatment, a
            (swcha@yonsei.ac.kr)        spacer is inserted between the prostate and rectum to increase the distance between
            Han-Back Shin               the two organs so as to reduce the radiation dose to the rectum. Radiotherapy spacer
            (hbshin07@gmail.com)        is widely used in particle therapy, such as proton and carbon beams, and X-ray
            Citation: Lim DH, Yoon DK,   radiation therapies, including intensity-modulated radiotherapy and stereotactic
            Kim JH, et al. Development of a   body radiation therapy. However, existing spacers have been reported to cause
            biocompatible radiotherapy spacer   significant side effects.  Therefore, this study introduces a 3D printing technique
            using 3D printing and microcellular
            foaming process for enhanced   using polycaprolactone to develop a spacer that provides customized treatment and
            prostate cancer treatment.    minimizes side effects. This technique utilizes the volume expansion that occurs when
            Int J Bioprint. 2024;10(5):4252.    a 3D spacer printed to fit a patient’s organs undergoes foaming through a supercritical
            doi: 10.36922/ijb.4252
                                        carbon dioxide (scCO )-assisted microcellular foaming process. Additionally, the use
                                                         2
            Received: July 15, 2024     of scCO  allows simultaneous gas absorption and sterilization, thereby reducing the
            Revised: August 3, 2024           2
            Accepted: August 5, 2024    number of process steps. This study confirms the potential of the newly developed
            Published Online: August 6, 2024  spacer to provide effective and safe radiotherapy for prostate cancer, reduce patient
                                        discomfort, and minimize rectal side effects during radiation treatment.
            Copyright: © 2024 Author(s).
            This is an Open Access article
            distributed under the terms of the
            Creative Commons Attribution   Keywords: 3D printing; Prostate cancer treatment; Radiotherapy spacer;
            License, permitting distribution,   Microcellular foaming process; Biodegradable polymer
            and reproduction in any medium,
            provided the original work is
            properly cited.
            Publisher’s Note: AccScience
            Publishing remains neutral with   1. Introduction
            regard to jurisdictional claims in
            published maps and institutional   The incidence of prostate cancer has been increasing worldwide. While radiotherapy
            affiliations.               (RT) is currently the most effective treatment available for prostate cancer, other



            Volume 10 Issue 5 (2024)                       477                                doi: 10.36922/ijb.4252
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