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Tian, et al.
           customizable, so that we can fabricate hands of various
           shapes  and  sizes  easily;  second,  our  robotic  hands
           should have the similar functionality of the human hand,
           especially in completing different grasping gestures. To
           this end, we propose a multi-layer deformable  design
           of robotic hands, which mainly consists of (i) a layer of
           silicone skin, (ii) a layer of 3D printed tissues, (iii) a layer
           of 3D printed bones, and (iv) an underactuated system.
               Specifically, given a real human hand as the target,
           we first obtained its surface model through a 3D scanner.
           The skin layer could be de-molded directly from the target
           hand to mimic the appearance of the target hand. Then,
           we proposed a fast template matching method to obtain
           the corresponding 3D bone models based on the surface
           model  (Section  2.3). After  that,  an  effective  concentric
           tube structure was adopted to construct the tissue layer
           (Section 2.4). The tissue layer serves as the intermediate
           layer between the skin and bones and is made of elastic
           materials to allow the high deformability of our robotic
           hands. At last, we adopted a low-cost cable-driven system
           to provide our robotic  hands with the mobility  and
           stability (Section 2.6).
               Compared with conventional single layer/structure
           robotic hands [3,13,15,25,27] , our multi-layer  design is
           more  similar  to  human  hands  from  the  perspective  of   Figure 1. Major materials and components of our robotic hands.
           biomimetic. More importantly, as we demonstrate in the   Soft and stiff 3D printing materials were used for producing the
           experiment section, such a deformable design is versatile   tissues and bones, respectively. Nylon cables and rubber bands
           for  grasping  objects  of  different  shapes,  textures,  and   were used for simulating tendons and ligaments.
           materials.                                          it provides not only the basic structure of the hand, but
           2.2. Materials                                      also the perfect guide for hand motions. However, the
                                                               direct modeling of bones is difficult as they are hidden
           For the purpose of easy customization and fabrication,   beneath the skin. Radiology methods, such as computed
           all materials used in this paper are low-cost and widely   tomography and magnetic resonance imaging, are costly
           accessible.  Based  on Young’s  modulus ,  we  consider   for the customized fabrication. Therefore, we propose to
                                             [18]
           two 3D printing materials that have the desirable tensile   first obtain the surface model of the target hand through
           strength and are compatible with the form 2 3D printer.   3D scanning, and then generate the 3D mesh models of
           For the bone models, we used rs-f2-gpcl-04, which is a   bones based on our fast template matching method.
           rigid material and has 2.8 GPa tensile strength. For the   3D scanning provides a faster and more accurate
           tissue layer, we use an elastic 3D printable material, rs-  way of modeling compared with traditional  modeling
           f2-elcl-01, which has 50A shore hardness and 3.23 MPa   techniques . Our robotic hand design maintains  more
                                                                        [28]
           tensile strength. The skin layer is made of silicone rubber   than 90% of the geometric information of a human hand
           and we chose “PlatSil Gel 10” with 10A shore hardness.  through 3D scanning. Given a target hand, we scanned
               As to our actuation system, we used rubber bands   it  with the  Go! Scan  50  3D scanner, of which  the
                                                                                 TM
           as ligaments to connect bones. Nylon cables of 0.3 mm   maximum  resolution  is 0.5  mm.  The corresponding
           diameter and 10 lbs average breaking force were used as   triangle  mesh-based  3D model  was extracted  by the
           tendons. The servo motor, HITEC HS-5070HM, which is   VXmodel  software. As shown in Figure 2, the scanned
                                                                       TM
           light (12.7 g) yet with high torque (3.6 kg/cm), was used   3D model  is  a  vivid  and  precise  representation  of  the
           for driving the tendons. Figure 1 demonstrates the major   surface of the target (red dot: original point; purple dot:
           materials  and components of a fabricated  robotic hand   carpometacarpal joint; yellow dot: metacarpophalangeal
           based on our design.                                joints;  green  dot:  proximal interphalangeal  joints;
                                                               blue dot: distal interphalangeal  joints; and orange dot:
           2.3. 3D modeling of bones                           fingertips).
           Modeling  bones is the  necessary  procedure  of        Next, we propose to estimate a  series of geometric
           customizing  a highly biomimetic  robotic hand because   transformations, to match a template of 3D bone models

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