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Materials Science in Additive Manufacturing


                                        ORIGINAL RESEARCH ARTICLE
                                        Characterization of triply periodic minimal

                                        surface structures obtained using
                                        toolpath-based construction design



                                                                                 1
                                                                                                1
                                        Shujie Tan , Xi Zhang , Ziyu Wang , Liping Ding , Wenliang Chen ,
                                                                     1
                                                 1
                                                          1
                                        Yicha Zhang *
                                                   2
                                        1 College of Mechanical and Electrical Engineering, Nanjing University of  Aeronautics and
                                        Astronautics, Nanjing, P. R. China
                                        2 ICB-COMM, UMR 6303, CNRS, Univ. Bourgogne Franche-Comté, UTBM, Belfort, France

                                        Abstract
                                        Triply periodic minimal surface (TPMS) cellular structures of  Ti6Al4V with
                                        theoretically calculated relative densities ranging from 4% to 22.6% were designed
                                        using a toolpath-based construction method and fabricated by laser powder bed
                                        fusion, and their macrostructure, microstructure, and compression performance
                                        were investigated.  The results indicated that the macrostructure was the same
                                        as that of TPMS structures designed using the traditional method. In contrast, the
                                        microstructures of the as-built samples and the samples after stress-relief annealing
                                        were slightly different from those of the traditional ones. Moreover, compression
                                        test results of the Schwarz-P structures showed that the compressive modulus was
                                        positively related to the calculated relative density, and a Gibson-Ashby model was
            *Corresponding author:      established to quantitatively describe the relationship between the compressive
            Yicha Zhang                 modulus and theoretical relative density. The findings of this work show that the
            (yicha.zhang@utbm.fr)       mechanical performance of a  TPMS structure obtained using a toolpath-based
            Citation: Tan S, Zhang X, Wang  Z,   construction design can be accurately predicted using geometric parameters or
            et al., 2022, Characterization of triply   printing toolpaths. This will be helpful during the design stage.
            periodic minimal surface structures
            obtained using toolpath-based
            construction design. Mater Sci Add   Keywords: Additive manufacturing; Compression test; Laser powder bed fusion;
            Manuf. 1(3): 17.
            https://doi.org/10.18063/msam.v1i3.17   Toolpath-based construction design; Triply periodic minimal surface structure
            Received: July 31, 2022
            Accepted: September 5, 2022
            Published Online: September 21, 2022  1. Introduction
            Copyright: © 2022 Author(s).   At present, additive manufacturing (AM), especially the powder bed fusion (PBF)
            This is an Open Access article   process, plays an important role in the biomedical, aerospace, automotive, and heat
            distributed under the terms of the   exchanger manufacturing industries [1-3] . Due to its ability to fabricate freeform surfaces,
            Creative Commons Attribution
            License, permitting distribution,   AM greatly expands design freedom. In industry, an increasing number of components
            and reproduction in any medium,   with extremely complex shapes, such as lattices, Voronoi foam, triply periodic minimal
            provided the original work is   surfaces (TPMSs), and topological shapes, have been designed, fabricated, and applied [4,5]
            properly cited.
                                        because of their excellent physical and mechanical properties. Researchers have also
            Publisher’s Note: Whoice    focused on the design methods [6,7] , manufacturing evaluation [8,9] , and performance [10,11]
            Publishing remains neutral with
            regard to jurisdictional claims in   of these structures with complex shapes. However, according to the literature and our
            published maps and institutional   own studies, there are at least three unsolved problems in the manufacturing chain when
            affiliations.


            Volume 1 Issue 3 (2022)                         1                      http://doi.org/10.18063/msam.v1i3.17
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