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Materials Science in Additive Manufacturing                              Heat treatment on bimetallic parts



                                                                  was observed in the transition zone.
                                                               (ii)  With extended dwell time, overall porosity decreased.
                                                                  Simultaneously, carbides, an intermetallic compound
                                                                  (a hard and brittle phase), exhibited a more uniform
                                                                  and finer distribution after 4 h of heat treatment.
                                                               (iii) The thickness of the transition zone increased with
                                                                  prolonged dwell times, resulting in enhanced bonding
                                                                  strength for the bimetallic components. Empirical
                                                                  data on microhardness and the theoretical parabolic
                                                                  diffusion law provided supporting evidence for the
                                                                  observed phenomenon.
                                                               (iv)  No new phases were detected after heat treatment;
                                                                  however, XRD peak shifts occurred due to stress
                                                                  relaxation and precipitate formation.
                                                               (v)  The  microhardness  of  the transition zone  increased
                                                                  with heat treatment, reaching a maximum of 186 HV
                                                                                                            1.0
                                                                  after a 4-h holding time. The optimized heat treatment
            Figure 11. Microhardness changes along the bimetallic interfaces under   condition was determined to be 1150°C for 4 h to attain
            various conditions.                                   uniform microstructures and high bonding strength.
                                                                 Future  studies  could  involve  complementary
            With an increase in holding time, the microhardness of the   computational efforts involving modeling and simulations to
            transition zone initially rises, and then decreases after 4 h, as   acquire insights into the mechanisms facilitating interfacial
            shown in Figure 11. Heat treatment for 4 h yields the highest   bonding. Particular attention should be paid to elucidating
            microhardness value, approximately 186 HV , compared to   the role of elemental segregation and diffusion phenomena.
                                              1.0
            the lowest value of 156 HV  observed in samples without
                                  1.0
            heat treatment. This observed increase represents a nearly   Acknowledgments
            20% post-treatment enhancement, closely aligning with   The authors extend their sincere gratitude to the anonymous
            the microhardness on the IN625 side. With the increase in   reviewers for their valuable comments and suggestions,
            time, the size of pores reduces, and the occurrence of pores   which have greatly contributed to the improvement of this
            decreases. During heat treatment, oxides and carbides form   paper. This work was funded by the United States National
            in the transition zone, creating an intermetallic compound   Science Foundation through the award CMMI-2224309.
            that is both hard and brittle. Excessively long dwell times
            typically result in larger grain sizes, which are detrimental   Funding
            to the hardness of the interface. Notably, microhardness
            measurements also allow us to determine the thickness of the   This work was funded by the United States National Science
            transition zone in Figure 10A-D. These values are consistent   Foundation through the award CMMI-2224309.
            with results calculated using Equation I and EDS scan line   Conflict of interest
            analysis results from Table 5.
                                                               The authors declare that they have no competing interests.
            4. Conclusion
                                                               Author contributions
            This study investigated the effects of various heat treatment
            approaches on the microstructure and mechanical    Conceptualization: Yulin Liu and Fuda Ning
            properties of 17-4PH/IN625 bimetallic components   Formal analysis: Yulin Liu and Dayue Jiang
            fabricated through the ES-AM process. The key findings   Investigation: Yulin Liu
            are summarized below.                              Methodology: Yulin Liu and Dayue Jiang
            (i)  The 17-4PH/IN625 bimetallic composite exhibited   Writing – original draft: Yulin Liu
               excellent interfacial bonding after heat treatment,   Writing – review & editing: All authors
               with few pores at the interface and uniform elemental   All authors have read and agreed to the published version
               distribution without delamination. The diffusion   of the manuscript.
               zone could be separated into two regions: an Fe-rich   Ethics approval and consent to participate
               zone and a Ni-rich zone (containing oxides  and
               Mo-, Nb-rich precipitates). Significant Nb segregation   Not applicable.


            Volume 3 Issue 2 (2024)                         13                             doi: 10.36922/msam.3281
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