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Materials Science in Additive Manufacturing                         Additively manufactured high carbon steel



            without prior solutionizing. These results suggest that   Conflicts of interest
            martensite did not form during water quenching after
            the solutionizing step but only developed during the   Yongho Sohn serves as the Editorial Board Member of the
            subsequent cryogenic treatment in LN . In addition, direct   journal but was not in any way involved in the editorial
                                          2
            water quenching at 1050 or 1075°C is not expected to yield   and peer-review process conducted for this paper, directly
            lower bainite due to the inherently slow transformation   or indirectly. The other authors declare they have no
                                                               competing interests. In addition, the views, opinions, and
            kinetics. No evidence of lower bainite was observed in the   conclusions made in this document are those of the authors
            water-quenched microstructure.
                                                               and should not be interpreted as representing the official
              Microsegregation in the as-printed microstructure   policies, either expressed or implied, of the DEVCOM
            leads to compositional variations between cellular and   Army Research Laboratory or the U.S. Government. The
            intercellular regions, which can significantly influence   U.S. Government is authorized to reproduce and distribute
            phase transformation behavior. As featured in Figure 1A,   reprints  for  Government  purposes  notwithstanding  any
            TTT curves for a homogeneous matrix with varying   copyright notation herein.
            carbon content indicate that bainitic transformation is
            not expected to occur at temperatures as low as 125°C   Authors’ contributions
            after  3  h.  However,  the  segregation  of  carbon  in  the   Conceptualization: Thinh Huynh, Yongho Sohn
                          40
            form of carbides  and substitutional alloying elements,   Formal analysis: Thinh Huynh
            such as Mo, Cr, Mn, and Si, to intercellular regions, 28,41,42    Investigation: Thinh Huynh, Kevin Graydon, Nicolas Ayers
            as observed in  Figure  3B, may dramatically alter the   Methodology: Thinh Huynh, Yongho Sohn
            bainite start temperature and incubation period.  Thus,   Validation: Kevin Graydon, Nicolas Ayers, Yongho Sohn
                                                    43
            the microstructural heterogeneity induced by the rapid   Writing – original draft: Thinh Huynh
            solidification inherent to LPBF plays a critical role in   Writing – review and editing: Yongho Sohn
            altering transformation pathways, potentially enabling
            bainite formation that would not be predicted based on   Ethics approval and consent to participate
            nominal compositions alone.                        Not applicable.

            5. Conclusion                                      Consent for publication
            Additively manufactured high-carbon-bearing steel with   Not applicable.
            solidified austenite primed for phase transformations
            was investigated for microstructural evolution. Excellent   Availability of data
            hardness, as high as 737 ± 31 HV, was achieved with
            a  liquid-nitrogen  quench  at  room  temperature  for  the   All data associated with this publication are available upon
            as-printed condition. The high-solutionizing temperature   request from the corresponding author.
            can be tailored to produce carbide or carbide-free matrices,   References
            and the amount of desired carbides could be controlled by
            the temperature of the solutionizing treatment. A multi-  1.   Mehta A, Zhou L, Huynh T, et al. Additive manufacturing
            phase microstructure consisting of austenite, martensite,   and mechanical properties of the dense and crack free
            and  bainite  with  excellent  hardness  was  achieved  by   Zr-modified aluminum alloy 6061 fabricated by the laser-
                                                                  powder bed fusion. Addit Manuf. 2021;41:101966.
            altering the microstructure with heat treatments. Results
            demonstrated that LPBF of high-carbon-bearing steels      doi: 10.1016/j.addma.2021.101966
            possess  intriguingly  controllable  microstructures  and  a   2.   Zhou L, Hyer H, Park S,  et al. Microstructure and
            wide range of mechanical properties that can be tailored to   mechanical properties of Zr-modified aluminum alloy 5083
            the desired application.                              manufactured by laser powder bed fusion.  Addit Manuf.
                                                                  2019;28:485-496.
            Acknowledgments                                       doi: 10.1016/j.addma.2019.05.027
            None.                                              3.   Zheng B, Zhou Y, Smugeresky J, Schoenung J, Lavernia E.

            Funding                                               Thermal behavior and microstructural evolution during
                                                                  laser deposition with laser-engineered net shaping:
            This research was sponsored by the DEVCOM Army        Part  I. Numerical calculations.  Metall Mater Trans  A.
            Research Laboratory under a cooperative agreement     2008;39:2228-2236.
            contract, W911NF1720172.                              doi: 10.1007/s11661-008-9557-7


            Volume 4 Issue 2 (2025)                         9                         doi: 10.36922/MSAM025100011
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