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International Journal of AI for
            Materials and Design                                             Biomimetic ML for AFSD aluminum properties




            A                                                  Table 4. Optimal hyperparameters for predicting von Mises
                                                               stress in additive friction stir deposited aluminum‑based
                                                               walled structures
                                                               Algorithms  Best max   Best min   Best min   Best N
                                                                          depth  samples split  samples leaf  estimators
                                                               GA-DT       10        2         1         -
                                                               GA-RF        5        3         1        93


            B                                                  Table 5. Optimal hyperparameters for predicting
                                                               logarithmic strain in additive friction stir deposited
                                                               aluminum‑based walled structures
                                                               Algorithms  Best max   Best min   Best min   Best N
                                                                          depth  samples split  samples leaf  estimators
                                                               GA-DT        5        2         1         -
                                                               GA-RF        11       2         1        23

                                                               Table  4, it is observed that the GA-DT model favors a
                                                               deeper tree with a maximum depth of 10, while the GA-RF
            Figure  6.  Convergence  curves  for GA-DT and  GA-RF  models  in   model uses shallower trees with a maximum depth of 5.
            predicting von Mises stress in the additive friction stir deposition process.   This suggests that for von Mises stress, the DT benefits
            (A) GA-DT, (B) GA-RF. Both models show rapid improvement in initial
            generations, with GA-RF exhibiting slightly better convergence in later   from more complex decision paths, while the RF achieves
            stages.                                            better results with simpler individual trees, leveraging
            Abbreviations: GA-DT: Genetic algorithm-decision tree; GA-RF: Genetic   the power of ensemble learning. Both models prefer a
            algorithm-random forest.                           small minimum number of samples to split an internal
                                                               node (2 for GA-DT, 3 for GA-RF) and the minimum
            A                                                  possible number of samples at a leaf node (1 for both),
                                                               indicating that fine-grained decision-making enhances
                                                               model performance. The GA-RF model uses 93 estimators
                                                               (trees), a relatively high number, implying that ensemble
                                                               diversity significantly contributes to its predictive power
                                                               for von Mises stress. Table 5 shows a reversed trend for
                                                               tree depth in the context of logarithmic strain prediction:
                                                               the GA-DT model uses shallower trees (depth of 5), while
                                                               the GA-RF model uses deeper trees (depth of 11). This
            B                                                  implies that logarithmic  strain  prediction  benefits from
                                                               different model architectures compared to von Mises
                                                               stress prediction. Nevertheless, both models maintain
                                                               a preference for a small minimum number of samples
                                                               to split (2) and at leaf nodes (1), consistent with the von
                                                               Mises stress prediction. Notably, the GA-RF model uses
                                                               fewer estimators  (23)  for logarithmic  strain  prediction
                                                               compared to von Mises stress, suggesting that fewer but
                                                               more complex trees are more effective for this particular
                                                               prediction task.
            Figure  7.  Convergence  curves  for  GA-DT  and GA-RF  models  in   Tables 6 and 7, along with Figures 8 and 9, provide a
            predicting logarithmic strain. (A) GA-DT, (B) GA-RF. The convergence   comprehensive overview of the performance metrics for
            process shows that predicting strain is more challenging, with erratic   the GA-DT and GA-RF models in predicting von Mises
            patterns in the GA-RF model compared to von Mises stress predictions.
            Abbreviations: GA-DT: Genetic algorithm-decision tree; GA-RF: Genetic   stress and logarithmic strain, respectively, for AFSD
            algorithm-random forest.                           aluminum-based walled structures.



            Volume 2 Issue 3 (2025)                         40                             doi: 10.36922/ijamd.5014
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