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International Journal of AI for
            Materials and Design                                             Biomimetic ML for AFSD aluminum properties




            A                       B                       C                       D








            E                       F                      G                        H











            Figure 5. Contour plots of logarithmic strain (LE) as a function of various parameter combinations: (A) elastic modulus and specific heat, (B) elastic modulus
            and pressure, (C) elastic modulus and shear translation, (D) elastic modulus and shear rotation, and (E) elastic modulus and heat source (F) pressure and
            specific heat (G) shear translation and specific heat, and (H) shear rotation and specific heat. These visualizations emphasize how logarithmic strain
            depends on specific heat in conjunction with other process conditions, providing insights into thermal influences on material behavior during deposition.


              RF regression extends the DT model by constructing   Table 3. Genetic algorithm parameters
            an ensemble of DTs during training and calculating the   Population   Generations  Crossover   Mutation
            average prediction of all trees. This method enhances   size              probability  probability
            predictive performance by reducing overfitting and   50          200         0.8          0.1
            improving generalization. Important hyperparameters
            for an RF model include the number of estimators (n),
            maximum  depth  (d),  minimum  sample  split  (s),  and   offspring, and applies mutation to introduce variability.
            minimum sample leaf (l). The prediction of an RF model   This iterative process continues for a predetermined
            for an input is the average prediction from all the trees in   number of generations or until convergence is achieved.
            the forest, as shown in Equation VI:               The GA settings used in this study are summarized in
                                                               Figures 6 and 7.
               1  n
                    ()
            ˆ y =  ∑ hX                                (VI)      Figure 6 shows the convergence curves of the GA-DT
               n  i= 1  i
                                                               and GA-RF models for predicting von Mises stress.
              where h (X) is the prediction of the i-th tree.  Both models demonstrate rapid improvement in the
                     i
              In the GA, each individual in the population represents   initial generations, with GA-RF achieving slightly better
                                                               fitness in the later stages, suggesting superior predictive
            a set of model hyperparameters (Table 3). For a DT,   performance.
            an individual may be represented as (d,s,l), while for an
            RF, it may be (n,d,s,l). The fitness function evaluates the   Figure  7 presents the convergence behavior for
            performance of the model with the given hyperparameters.   logarithmic strain prediction. Again, both GA-DT and
            The fitness functions for DT and RF models are defined in   GA-RF models demonstrate rapid initial improvement, but
            Equations VII and VIII, respectively:              the convergence pattern is more erratic – particularly in
                                                               the GA-RF model – indicating that predicting logarithmic

            Fitnessindividual      1                (VII)    strain is more challenging. This may be attributed to the
                              MSEy   test , hX   test      greater sensitivity of strain to local variations in material
                                                               properties and process parameters.

            Fitnessindividual      1               (VIII)      Tables  4 and  5 present the optimal hyperparameters
                                    test
                                       
                              MSEy ,   yX   test            obtained through GA optimization for the GA-DT and
                                                               GA-RF models when predicting von Mises stress and
              In each generation, the GA selects individuals based   logarithmic strain, respectively, in additive friction stir
            on their fitness scores, performs crossover  to generate   deposited aluminum-based walled structures. From


            Volume 2 Issue 3 (2025)                         39                             doi: 10.36922/ijamd.5014
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