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International Journal of Bioprinting                       Scaffolds manufacturing by fused deposition modeling




            Table 1. P(3HB-co-3HHx) characteristics according to the supplier
             Characteristic                  Value               Units                Standard
             Melt flow index (MFI)           1                   g/10 min             ISO 1133-2 (160°C and 2.16 kg)
             Density                         1.20                g/cm 3               ISO 1183-1
             Melting temperature             124                 °C                   ISO 11357
             Glass transition temperature (T )  1                °C                   ISO 11357
                                 g
             Young’s modulus                 0.9                 GPa                  EN ISO 527
             Strain at break                 21                  %                    EN ISO 527
             Vicat                           62                  °C                   ISO 1133-5


            biocompatibility  and bone regeneration  capacity  to  the   addition, rheological studies were performed to measure
            neat polymer. From the mechanical point of view, ceramic   the viscosity changes in each processing stage. The main
            materials can act as a reinforcement, leading to an increase   novelty focuses on the assessment of the changes that
            of stiffness of the polymer composite. In addition, the   take place during a hydrolytic degradation process of
            composites are more ductile than the ceramic material.    the material. In this sense, different studies have been
                                                         40
            Of note, increasing HA contents in PLA resulted in   conducted by other authors that measure the cell adhesion,
            higher biocompatibility and bioactivity of PLA, or cell   but the effect on the physical properties over the immersion
            proliferation enhancement in the case of PCL as matrix. 41,42  time has not been deeply investigated. In this case, scaffolds
                                                               were fabricated and immersed in phosphate-buffered saline
               The development of scaffold structures for bone
            regeneration process is a current trend, and different   (PBS) at 37°C up to 8 weeks. To monitor the changes that
            kinds of studies have been carried out to improve bone   took place during the immersion, compression mechanical
            regeneration process.  During the healing process, blood   properties, changes in the weight of the sample and changes
                             43
            and cells can penetrate the porous structure in order to   in the pH of the medium were measured.
            start bone formation.  Depending on the manufacturing
                             44
            technique employed for the obtention of the scaffold,   2. Materials and methods
            different properties will be obtained. As Eltom et al. propose,   2.1. Materials
            scaffolds  were  conventionally  manufactured  by  freeze-  Commercial-grade P(3HB-co-3HHx) (Ercros® PH 110)
            drying, solvent casting, gas foaming, electrospinning, or   supplied by Ercros S.A. (Barcelona, Spain) in pellet
            thermal-induce phase separation, but with the grow of   form (cylindrical shape with an average of 3 mm length
            additive manufacturing techniques, different approaches   and 2 mm diameter) were used as polymer matrix of
            have been made to develop scaffolds with rapid prototyping   the nanocomposites. The main characteristics of the
            techniques.  In this sense, the development of  scaffolds   polymer, according to the supplier, are reported in Table 1.
                     45
            made by FDM has been conducted in different polymeric   Commercially available nHA, purchased from Merck
            matrix  like  PLA,  PCL,  and  also  P(3HB-co-3HHx). 23,39,46      (Madrid, Spain) (Ref: 677418) was used as filler for the
            In addition, the combination of biopolymers with ceramic   nanocomposites. According to the supplier, this nHA has
            fillers to enhance the tissue regeneration has been   a surface area of higher than 9.4 m /g, as determined by
                                                                                            2
            investigated. 47,48  In most cases, only the cell adhesion over   Brunauer–Emmet–Teller (BET) analysis, and a molecular
            the scaffold is studied but in some cases, the study of the   weight of 502.31 g/mol. The particle size was lower than
            mechanical performance of the scaffold is also conducted. 49  200  nm  and  the  purity  was  reported  to  be  equal  to  or
               The main aim of this work is the development of   higher than 97%. The employed material is a polymer with
            nanocomposites prepared from P(3HB-co-3HHx) and nHA,   low melt flow index (MFI), so the temperature profile and
            targeting the development of bioactive and biodegradable   screw speed must be adjusted properly in order to obtain
            materials for 3D printing of medical devices. In this work,   a good-quality filament. Other authors have reported the
            standard tensile specimens with 100% infill and different   employment of polymers with MFI values close to the one
            infill directions were 3D-printed to assess the mechanical   employed in this study. 50,51
            properties of the developed nanocomposites. In addition,
            the effect of all the processing stages was analyzed by thermal   2.2. Preparation of nanocomposites
            tests, such as differential scanning calorimetry (DSC) and   The matrix and the filler were dried at 80°C in an air-
            thermogravimetry analysis (TGA), to measure the changes   circulating oven (Industrial Marsé, S.A., Barcelona, Spain)
            in  enthalpy and  main characteristic  temperatures. In   for 24 h. Subsequently, the correct amount of each material


            Volume 10 Issue 1 (2024)                       276                        https://doi.org/10.36922/ijb.0156
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