Page 287 - IJB-10-1
P. 287

International Journal of Bioprinting                       Scaffolds manufacturing by fused deposition modeling




            from Testing Machines Inc. (Delaware, USA) with a   raster angles are compared to those produced by injection
            resolution of 0.01 g/cm .                          molding in a previous work.  In any case, regardless of
                                                                                       58
                              3 56
                                                               the manufacturing method, composites with the largest

               Totalporosity 1  scafold              (II)    proportion of nHA (10%) consistently showed the lowest
                                material                      average values for the ultimate tensile strength and
            Scaffolds were manually dried with paper for a short period   elongation at break. Nonetheless, nHA also increased the
            of time (less than 2 min) to remove the PBS from the surface   stiffness of P(3HB-co-3HHx), as the tensile modulus of the
            and weighed (W ) to obtain the amount of absorbed PBS   composites with 10% of nHA was significantly higher than
                         w
            (W ), according to Equation III. After this, samples were   the rest of combinations for all the production processes. It
              g
            oven-dried (60°C for 48 h) to remove moisture and then   can be inferred that the reinforcement effect produced by
            weighed (W ), allowing the determination of weight loss   the nanoparticles limits the mobility of the polymer chains
                      d
            (W), according to Equation IV. In each extraction, the pH   during tensile tests. 59
              l
            of PBS was measured.                                  In the comparison of samples with the same proportion
                      W   W                                   of nHA, differences arise due to the high dependence of the
               W%    w    0  100                   (III)   additive manufacturing parameters employed in terms of
                g
                         W
                           0                                   raster angle. Those with the raster aligned with the tensile
                      W   W                                   effort direction (0°) resulted in the best outputs in tensile
               W%    d W  0  100                   (IV)    strength and stiffness (tensile modulus), since a favorable
                l
                          0
            Surface morphology of the scaffolds (prior and after   monoaxial orientation of P(3HB-co-3HHx) improves the
                                                                                60
            immersion in PBS) was assessed by means of field emission   mechanical behavior.  In agreement with this result, other
            scanning electron microscopy (FE-SEM) in a Zeiss   authors have reported that additive manufactured samples
            Ultra 55 FESEM microscope from Oxford Instruments   of PLA obtained the best tensile strength values for raster
                                                                                    61
            (Abingdon, UK), operating at an accelerating voltage of   angles between 0° and 20°.  Under these conditions, stress
            2  kV. Samples were coated with gold-palladium alloy in   is transferred along the deposited lines. Bigger raster angles
            an EMITECH model. SC7620 sputter coater was obtained   imply transmission of mechanical stress at the interfaces
            from Quorun Technologies Ltd. (East Sussex, UK). This   of adjacent deposited lines, so the strength is limited by
                                                                           62
            test was conducted to measure the mineralization ability   their adhesion.  Nonetheless, for the elongation at break,
            of the different composites manufactured following the   the 45°/–45° disposition provided the best results. In this
            procedure proposed by Monshi et al. 57             case, the lines deposited have certain ability to rotate,
                                                               allowing for a slightly greater deformation before rupture
               Finally, the chemical analysis of the scaffold surface   as described by Santo  et  al.  All these effects show the
                                                                                      63
            was analyzed by attenuated total reflectance-Fourier   typical anisotropic behavior of an additive manufactured
            transform infrared spectroscopy (ATR-FTIR). Bruker   sample. 64
            S.A. Vector 22 (Madrid, Spain) coupled with an ATR
            measuring accessory from Pike Technologies (Madision,   In  injection molding, the  packing pressure applied
            WI, USA) was employed. Wavelengths between 4000 cm    avoids pore generation, so the best mechanical properties
                                                         −1
                                                                         65
                                           −1
            and 600 cm  with a resolution of 4 cm  were used for the   are obtained.  As an exception to this trend that appeared
                     −1
            scan, and each spectrum was collected from an average of   in this work, samples with a raster angle of 0° improved
            10 measurements.                                   the tensile strength attained by injection molding for all
                                                               of P(3HB-co-3HHx)/(HA) composites, regardless of
            2.6. Statistical analysis                          the composition. Porosity formation is a well-known
            Differences among the samples were evaluated at 95%   limitation of 3D printing by the way that the polymer
                                                                                               66
            confidence  level (p  ≤  0.05) by  analysis  of  variance   lines are deposited next to each other.  Pore formation
            (ANOVA) following Tukey’s test. Open-source R software   limits, in most cases, the mechanical behavior of the
            (https://www.r-project.org) was employed for the analysis.  3D-printed samples. Lay et al. reported different polymers
                                                               like PLA, ABS, or nylon; the injection molding samples
            3. Results                                         achieved higher values in terms of tensile strength, tensile
                                                               modulus and elongation at break than the ones obtained
            3.1. Mechanical properties of the P(3HB-co-3HHx)/  by additive manufacturing.  The differences were linked
                                                                                     67
            HA nanocomposites                                  to the presence of voids in the 3D-printed samples.  The
                                                                                                         67
            The performance of the 3D-printed samples in tensile tests   polymeric matrix employed herein is highly sensitive to the
            is displayed in Figures 2, and Figure 3 shows the tensile test   shear rates applied. In the injection molding process, it is
            curves obtained. Tensile specimens printed with different   necessary to completely fill the mold cavity before polymer


            Volume 10 Issue 1 (2024)                       279                        https://doi.org/10.36922/ijb.0156
   282   283   284   285   286   287   288   289   290   291   292