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International Journal of Bioprinting                                     Microfluidic-assisted 3D bioprinting




            highlighted in the theoretical model, the introduction   cell concentration.  In the first case, fast switching (500
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            of a sheath flow protects encapsulated cells from harsh   ms) and seamless transition both between alginate-based
            spinning conditions,  minimizing the level of shear   materials and photocrosslinkable resins were achieved.
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            stress  imparted  to the  central  stream,  thus  enabling  the   By  alternating  inks  with  different  Young’s  moduli,  the
            successful printing of high cell density bioinks. Adopting   authors demonstrated the possibility to create thin slabs
            this strategy, the microfluidic extruder and the upstream   with patterned mechanical properties. The flow-focusing
            microfluidic modules can be connected through flexible   geometry, instead, was employed to extrude alginate fibers
            tubes or even integrated into a single platform, minimizing   crosslinked using a calcium chloride solution as sheath
            flow perturbations and dead volumes.               fluid, resulting in fiber diameters between 200 and 800 µm.
               In 2013, Beyer et al. presented the first connector-free   However, only single-layer structures could be printed,
            microfluidic device employed as a printhead to fabricate   suggesting that the deposition of additional layers was
            and deposit alginate fibers with diameters ranging from   hindered by the excessive crosslinking solution gathered
            75 to 300 µm with a calcium chloride sheath flow.    around the fibers. Finally, a unique approach to adjust
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            Moreover, the prototype was incorporated with pneumatic   printed cell concentration on-the-fly was proposed using
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            valves  to perform  accurate  switching between different   a microfluidic cell concentrator.  The latter consisted of
            bioinks.  Extruded fibers were deposited into simple   a main channel fitted with micropillars on the sides at a
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            3D structures (ring-shaped or cuboid) onto a porous   fixed distance of 1.5 µm.  Excess liquid was drained from
            substrate equipped with a vacuum pump to remove the   the main channel after imposing a negative flow from a
            significant build-up of the sheath solution overflow,   secondary inlet, thereby creating a colander-like filtering
            drastically limiting the ultimate 3D  printing  resolution.   system.
            Harnessing the aforementioned microfluidic printhead   In this way, NOR-10 fibroblasts initially injected at a
            and a fibrin-based biomaterial, the fabrication of a   density of 2×10  cells/ml reached a final concentration
                                                                            6
            functional neural tissue model using induced pluripotent   of 20×10  cells/ml and were subsequently embedded
                                                                       6
            stem cells (iPSCs)  or mesenchymal stem cells (MSCs)    in collagen using a passive micromixer. Despite the
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            along with a 3D-printed glioblastoma multiforme (GBM)   adopted solution enabling high cell density printing while
            model 191,192  was reported (Figure  7e). To increase the   guaranteeing 97% of cell viability, further improvements
            model complexity, the same bioink was loaded with   are  required  to  enhance  the  resolution  of the  ultimate
            guggulsterone-releasing microspheres to encourage stem   construct and the deposition of multiple layers.
            cell differentiation,  boosting the mechanical strength of
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            the final 3D construct as well as the bioink printability.    Even though a3DMB is ushering in a new paradigm
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            Using the same commercial microfluidic printhead,   for extrusion-based biofabrication, this technology has
            another study reported the successful printing of smooth   not gained traction among biofabrication communities
            muscle cells with high viability. 195              since most monolithic microfluidic printheads still do not
                                                               achieve the deposition accuracy of conventional extrusion
               The serial combination of flow-focusing junctions   bioprinters. Moreover, owing to the extreme sensitivity of
            makes microfluidic printheads suitable for core-   such systems, manufacturing flaws or air bubbles present
            shell fibers biofabrication, overcoming the technical   in microchannels induce flow disturbances that may alter
            limitations of multiple coaxial needles. A 3D  in vitro   the  internal  fluid patterns,  compromising  the  stability
            kidney model was created by Addario et al. to investigate   of the  spinning process and the  accuracy  of  the entire
            renal physiopathological conditions  (Figure  7f). Core-  printing. Moreover, since coaxial flow is not imposed by
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            shell fibers are produced through two serial T-junctions,   physical constraints but rather by hydrodynamic forces,
            one to surround renal tubule-derived primary cells with   the resulting cross-section of extruded fibers cannot depart
            HUVECs and one to crosslink the filament with a CaCl -  from cylindrical-based geometries. 85
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            based solution. After 14 days, a tubular structure following
            the natural cell rearrangement observed in the renal tissue
            is formed.                                         5. Conclusions and future perspectives

               The microfluidic approach creates countless solutions   The technological advancements achieved in manufacturing
            to increase the complexity of printed constructs by   microfluidic chips have fostered the use of MST as a
            controlling both biomaterial and cell deposition. Serex   versatile approach for fabricating biological tissue models.
            et al. recently suggested a set of smart microfluidic   Additionally, the incorporation of microfluidic printheads
            printheads to perform (i) multi-material printing, (ii)   into  3D  bioprinters  has  enabled  the  manufacture  of  3D
            flow focusing, (iii) mixing of biomaterial inks, and (iv)   structures with a great degree of control, resolution, and


            Volume 10 Issue 1 (2024)                        63                          https://doi.org/10.36922/ijb.1404
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