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International Journal of Bioprinting                                    Optimizing 3D-printed mouthguards


















































            Figure 2. Cross-section schematics of double-layer additively manufactured MG samples in the anterior area (A) and posterior area (B); side views of
            double-layer additively manufactured MG samples (C, D, E, F). Double-layer additively manufactured MG samples were split from single-layer additively
            manufactured MG samples.

            2.2. Shock absorption test                         (LMA-A-1kN; Kyowa Electronic Instruments Co., Tokyo,
            According to Fukusawa et al.’s research,  a shock absorption   Japan) with a capacity of 1 kilo Newton (kN), arranged in
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            test was conducted using a 32.6 g metal ball with a 20 mm   a triangle under a 10 mm thick stainless-steel platform.
            diameter, dropped from a height of about 615 mm onto a   The sample was centered on this platform. During the
            steel platform. A load cell sensor system was positioned at   test, loads were recorded at a 50 kHz sampling rate using
            the bottom of the impact load machine. In this research,   data analysis software (EDX-100A and DCS-100A, Kyowa
            physical experiments were performed in a simulated   Electronic Instruments, Inc.). The total impact load was
            oral environment to be consistent with future clinical   the sum of the three load cell readings, with the maximum
            evaluations.  Samples were placed in a thermostat set at   load defined as the maximal impact force (MIF). The
                     27
            37°C and 100% relative humidity for 24 h before testing. A   arrival time to MIF was denoted as MIF-t. Each sample
            custom-made chamber maintained the sample temperature   was tested five times (Figure 3). 26
            and humidity during the shock absorption test.
                                                               2.3. Fatigue test
               A previous study showed that the fracture load of   The fatigue test was designed on the basis of Sugimoto
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            human teeth falls within the range of 689–1093 N.  In the   et al.’s research.  A concavity was ground at the center
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            same mechanical situation, to verify the protective effect of   of  gravity  on  the  maxillary  stone  model  plane.  An  iron
            MG, the impact force without a sample in this experiment   ball was placed in this concavity on the maxillary stone
            was controlled within this range. Impact loads were   model, which was worn with a MG and meshed with the
            measured using three dynamic compression load cells   mandibular stone model. Loading forces were examined


            Volume 10 Issue 3 (2024)                       382                                doi: 10.36922/ijb.2469
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