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International

                                                                         Journal of Bioprinting



                                        RESEARCH ARTICLE
                                        Manufacturing and degrading features of

                                        3D-printed porous spinal interbody fusion cages



                                        Zhiwei Jiao , Pengfei Chi , Hanlin Zou , Yuan Yu , Weimin Yang , Hao Liu ,
                                                              1
                                                 1,2
                                                                         3,4
                                                                                               1,2
                                                                                                        1
                                                                                  1
                                        Dong Chen , and Haibo Zou *
                                                                3
                                                 3
                                        1 College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology,
                                        Beijing, China
                                        2 State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology,
                                        Beijing, China
                                        3
                                        Spine Division of Orthopaedic Department, China-Japan Friendship Hospital, Beijing, China
                                        4 Department of Orthopedics, Capital Medical University, Beijing, China
                                        Abstract
                                        Spinal fusion operations are often utilized to address disc degeneration, vertebral
                                        slippage, instability, and trauma, and interbody fusion cages have been widely
                                        employed in these procedures. The fundamental aim of an interbody fusion cage
                                        is to give immediate interbody support, height, and biomechanical stability of the
                                        spinal space to enable bone development in the fused area. With the aim to address
                                        shortcomings of the currently commonly used clinical spinal interbody fusion cages,
                                        such as non-osteogenic activity, non-resorbability, biomechanical mismatch, etc.,
                                        composites made of polycaprolactone (PCL) were prepared in this study, with the
            *Corresponding author:      addition of hydroxyapatite (HA) that possesses both osteoinductive properties and
            Haibo Zou                   enhanced mechanical strength as a functional filler. An innovative bi-directional
            (dr.haibozou@gmail.com)     variable meso-structure scheme is proposed. The porous degradable spinal interbody
            Citation: Jiao Z, Chi P, Zou H,    fusion cage was manufactured by using polymer melt differential three-dimensional
            et al. Manufacturing and degrading   (3D)  printing  technology. The  study  of the  cage’s  3D  structural  characteristics  on
            features of 3D-printed porous spinal
            interbody fusion cages.     the  degradation  properties  and the  influence  of  the degradation  process  on its
            Int J Bioprint. 2024;10(4):1996.    mechanical properties was carried out. Preliminary cell viability assays were also
            doi: 10.36922/ijb.1996      conducted. This study showed that the compressive strength of the cages increases
            Received: October 9, 2023   with the aperture diameter and the number of crossing layers of the beams, and the
            Accepted: February 5, 2024  compressive modulus is positively associated with the number of crossing layers of
            Published Online: March 5, 2024  the beams. The degradation rate of the cage grew with the reduction of its filling rate
            Copyright: © 2024 Author(s).   and the rise of the number of crossing layers of the beams, i.e., the degradation rate
            This is an Open Access article   increased with the expansion of the internal aperture. The cage with a 60% internal
            distributed under the terms of the
            Creative Commons Attribution   filling rate and containing 1 or 2 crossing layers of beams is more suited for spinal
            License, permitting distribution,   fusion, and with a pore size between 450 and 490 μm, the fundamental structure
            and reproduction in any medium,   of the cage can be preserved while maintaining strong support performance
            provided the original work is
            properly cited.             throughout degradation. In addition, the 3D printing process in this study does not
                                        cause an increase in cytotoxicity, making it a feasible bioprinting method.
            Publisher’s Note: AccScience
            Publishing remains neutral with
            regard to jurisdictional claims in
            published maps and institutional   Keywords: Spinal interbody fusion cage; 3D printing; Meso-structure; Degradable;
            affiliations.               Polycaprolactone; Hydroxyapatite






            Volume 10 Issue 4 (2024)                       172                                doi: 10.36922/ijb.1996
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