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International Journal of Bioprinting                                  3D printing prosthesis for palatal fistula




            2. Materials and methods                           bone and soft tissue of the palate defect, creating a high-
                                                               precision and highly compatible prosthesis model.
            2.1. Materials and reagents
            PTMEG (Mn = 650 g/mol), PTMEG (Mn = 1000 g/mol),      The prosthesis developed based on the models
            PTMEG (Mn = 2000 g/mol), tetrahydrofuran (THF),    described above was adjusted and assembled. The upper
            2-hydroxyethyl  methacrylate  (HEMA),  isophorone  airway models before and after repair were imported into
            diisocyanate  (IPDI),  2-ethylhexyl  acrylate  (2-EHA),  and   the Ansys 2021 software (Ansys, USA) to divide the CFD
            dibutyltin dilaurate (DBTDL) were supplied by Macklin   model mesh. This step effectively improved the similarity
            Biotechnology Co., Ltd. (Shanghai, China). Dulbecco’s   and accuracy of the model. The mesh quality was required
            modified Eagle’s medium (DMEM) medium, fetal bovine   to be more than 0.35.
            serum (FBS), and Dulbecco’s phosphate-buffered saline
            (DPBS) were purchased from GIBCO (California, USA). Live/  2.3.2. Numerical simulation and boundary condition
            Dead Viability Kit and Alamar Blue Cell Viability Assay Kit   definition of CFD analysis
            were obtained from Thermo Fisher Scientific (Massachusetts,   We used the computational software FLUENT 21.0 in this
            USA). Milli-Q grade water was used in all experiments.  experiment, and the computational domain covered regions
                                                               from the anterior nostril to the pharynx. The pressure and
            2.2. Establishment of the animal model of palatal   velocity fields were solved, and the momentum equation
            fistula and 3D reconstruction                      was discretized with second-order accuracy. The medium
                                                                                              3
            The experimental protocol was approved by the Laboratory   was air, the density was ρ = 1.225 kg/m , and the dynamic
                                                                                           -5
            Animal Welfare and Ethics Committee, Southern Medical   viscosity coefficient μ = 1.7894 × 10  kg/m·s.
            University, in accordance with the Guide for the Care and   Under normal circumstances, the tidal volume of rabbits
            Use of Laboratory Animals (SMUL2022312). Under general   is 20 mL per breath, about 46 breaths per minute, and about
            anesthesia by 3% (w/v) pentobarbital at a dose of 50 mg/kg   1.3 seconds per cycle. In this experiment, the adequate
            administered at the midline of the upper palate of 6-month-  ventilation volume was 20 mL, and the respiratory rate
            old male New Zealand white rabbits to the right, the   was 46 breaths per minute; one respiratory cycle was 1.3 s
            mucosa and hard palate bone plate were cut to establish an   (t = 1.3 s). Broadly, one can view the respiratory wave as a
            oval fistula connecting the mouth and nasal cavity; the size   sine wave with a 1:1 ratio of expiratory to inspiratory time.
            of the fistula was about 8 mm × 6 mm. Suturing absorbable
            sutures connect the palatal mucosa and nasal floor mucosa.   To eliminate the influence of the boundary effect on
            After 1 week, we examined the fistula and conducted a cone   the experimental results, during inspiration, the anterior
            beam computed tomography (CBCT) scan to confirm the   nostril  of  the  upper  respiratory  tract  was  defined  as  the
            successful establishment of the animal model.      inlet. The lower edge of the throat was set as an outlet.
                                                               To define exhalation, the position of the inlet and outlet
               CBCT data for the 3D reconstruction of the palatal   to be changed was set, and the position of the outlet and
            defect model were imported into the Mimics 21.0 software   inlet for defining inhalation is opposite to that of the
            (Materialise, Belgium). Based on the original CT image,   exhalation defining process. In the formula, the wall of
            thresholding was performed to obtain the initial upper   the upper airway was regarded as a non-slip boundary
            airway model before repair, which incorporates the   (V = 0 m/s), and the upper airway was regarded as an
            anatomical structure of upper airway and dead space. The   instantaneous rigid body. The internal fluid is regarded as
            model was then edited to remove irrelevant structures   an incompressible fluid with steady flow. In the simulation
            like frontal, sphenoid, and ethmoid sinus. Based on the   process, we considered the influence of gravity but ignored
            gray value, a separate mask was established, smoothed   the effects of temperature field change, mucous cilia, and
            to generate a 3D geometric model, and exported in STL   maxillary sinus cavity. We treated the flow as steady and set
            format. Subsequently, the STL format model was fed into   the upper airway wall as a no-slip boundary (V = 0). This
            Geomagic 2017 (Geomagic, USA) for noise reduction and   study used the standard k-ε turbulence model to simulate
            optimization of model features. The 3D solid model in step   the airflow changes in the upper airway before and after
            format was then exported.                          repair in a complete respiratory cycle under a set flow rate.

            2.3. Design of prosthesis and CFD                  2.3.3. CFD post-processing analysis
            analysis-guided design                             After assembling the prosthesis, we obtained the repaired

            2.3.1. Design of the prosthesis and the division of   upper airway model again. Through calculating the
            the mesh                                           transient solution of the corresponding breathing process
            We utilized the SolidWorks 2017 software to perform   by computer, CFD post-processing analysis yielded
            reverse engineering on the upper airway model and the   gas flow data under the  breathing  state: 3D flow trace

            Volume 10 Issue 4 (2024)                       266                                doi: 10.36922/ijb.2516
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