Page 274 - IJB-10-5
P. 274

International Journal of Bioprinting                                A TPMS framework for complete dentures




            concentration area is roughly the same as the equivalent
            plastic strain area, indicating that plastic deformation
            will occur first in these areas. The stress concentration
            areas of these porous models mainly concentrate on the
            junctions between unit cells. These regions have smaller
            cross-sectional areas and are prone to deformation when
            subjected to external forces. In terms of stress distribution,
            B-I exhibits a more uniform stress distribution and the
            smallest maximum equivalent stress.
               Based on the stress and strain data for each structure,
            the stress–strain curves are illustrated in  Figure 9A.
            The curves are roughly divided into three stages: elastic
            distortion  stage  (I),  yield stage (II),  and  strengthening
            stage (III).  The elastic modulus can be obtained from
            the slope of the elastic deformation stage. Elastic moduli
            and yield strengths for various structures can be obtained
            from the curve data, and specific values are listed in
            Table 6. The elastic modulus of B-I is the highest (30.42
            GPa), which is 27.3% greater than that of C-III (~22.14
            GPa). This  comparison  demonstrates  the superior
            mechanical performance of B-I in terms of its ability to
            withstand elastic deformation.
               The yield strength represents the stress at which a
            porous model undergoes plastic deformation and reaches
            its yield point, indicating its capacity to withstand external
            loads. In this study, the yield strength is determined based   Figure 9. Finite element simulation results. (A) Stress–strain curves and
            on the stress corresponding to a plastic strain of 0.2%.    (B) energy absorption curves of nine structures. (A) I, II, and III refer to
                                                         44
            Among the tested structures, B-I exhibits the highest   elastic distortion stage (I), yield stage (II), and strengthening stage (III).
            yield  strength  (281 MPa),  while  C-II demonstrates  the
            lowest yield strength (178 MPa). Notably, B-I (281 MPa)   von Mises cloud illustrated in Figure 10. Upon comparison,
            displays a significant increase in yield strength (by 67MPa)   it can be observed that multi-porous IFCDs exhibit lower
            compared to C-III (214 MPa). These findings underscore   maximum  equivalent  stress  and  maximum  strain  than
            the heightened load-bearing capacity of B-I, particularly in   hollow IFCDs. From the von Mises cloud of the IFCD
            its resistance to plastic deformation.             frameworks, the stress in most areas of the stent during
               Building upon the stress–strain curves, the variation   normal chewing movement is <27.57 MPa, and there is no
            in  energy  absorption  during  the deformation of  porous   obvious stress concentration area. From Figure 10A and B,
            structures under loading can be obtained (Figure 9B).   it can be seen that the deformation is mainly concentrated
            The energy absorption of the porous structure increases   in the incisors. The molar teeth that bear the primary
            progressively with deformation. Notably, the B-I   chewing  function, exhibited  minimal deformation, and
            structure exhibits the highest energy absorption (34.31   all teeth remained free from plastic strain, meeting the
            MJ/m ) among the tested structures. In comparison   required criteria for usage.
                 3
            with C-III (26.58 MJ/m ), the energy absorption value
                                3
            of B-I is 29.1% higher. This implies that B-I is capable of   3.2. Experimental samples
            effectively dissipating energy during deformation, making   The experimental samples prepared for compression,
            it a favorable choice for applications requiring impact   impact,  and  three-point  bending  tests  are  presented
            resistance and energy absorption.                  in  Figure 11. The macroscopic appearance of the

            3.1.2. Functionally graded TPMS framework          prepared  samples  aligns  with  the  intended  design,
            Quasi-static compression tests were conducted on the   as depicted in  Figure 11B. Compression test samples
            functionally graded and hollow IFCD frameworks of the   were used to evaluate the actual relative density
            same weight using FEA, yielding the total deformation and   and micro-morphology.


            Volume 10 Issue 5 (2024)                       266                                doi: 10.36922/ijb.3453
   269   270   271   272   273   274   275   276   277   278   279