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International Journal of Bioprinting


                                        RESEARCH ARTICLE
                                        Osteoconductivity of bone substitutes with

                                          filament-based microarchitectures: Influence of
                                        directionality, filament dimension, and distance



                                        Julien Guerrero , Chafik Ghayor , Indranil Bhattacharya , Franz E. Weber *
                                                                                                      1,2
                                                                                        1
                                                     1
                                                                   1
                                        1 Center of Dental Medicine, Oral Biotechnology & Bioengineering, University of Zurich, 8032 Zurich,
                                        Switzerland
                                        2 CABMM, Center for Applied Biotechnology and Molecular Medicine, University of Zurich, 8057
                                        Zurich, Switzerland
                                        (This article belongs to the Special Issue: 3D Printing in Tissue Engineering)

                                        Abstract

                                        Additive manufacturing can be applied to produce personalized bone substitutes.
                                        At present, the major three-dimensional (3D) printing methodology relies on fila-
                                        ment extrusion. In bioprinting, the extruded filament consists mainly of hydrogels,
                                        in which growth factors and cells are embedded. In this study, we used a lithogra-
                                        phy-based 3D printing methodology to mimic filament-based microarchitectures
                                        by varying the filament dimension and the distance between the filaments. In the
                                        first set of scaffolds, all filaments were aligned toward bone ingrowth direction. In a
                                        second set of scaffolds, which were derived from the identical microarchitecture but
                                        tilted by 90°, only 50% of the filaments were in line with the bone ingrowth direction.
                                        Testing of all tricalcium phosphate-based constructs for osteoconduction and bone
            *Corresponding author:
            Franz E. Weber              regeneration was performed in a rabbit calvarial defect model. The results revealed
            (franz.weber@zzm.uzh.ch)    that if all filaments are in line with the direction of bone ingrowth, filament size and
                                        distance (0.40–1.25 mm) had no significant influence on defect bridging. Howev-
            Citation: Guerrero J, Ghayor C,
            Bhattacharya I, et al., 2023,   er, with 50% of filaments aligned, osteoconductivity declined significantly with an
            Osteoconductivity of bone   increase in filament dimension and distance. Therefore, for filament-based 3D- or
            substitutes with filament-based   bio-printed bone substitutes, the distance between the filaments should be 0.40 to
            microarchitectures: Influence of
            directionality, filament dimension, and   0.50 mm irrespective of the direction of bone ingrowth or up to 0.83 mm if perfectly
            distance. Int J Bioprint, 9(1): 626.   aligned to it.
            https://doi.org/10.18063/ijb.v9i1.626
            Received: June 01, 2022
            Accepted: September 21, 2022  Keywords: Cranioplasty; Three-dimensional printing; Additive manufacturing; Poly-
            Published Online: October 27,   ether-ether-ketone; Fused filament fabrication
            2022
            Copyright: © 2022 Author(s).
            This is an Open Access article
            distributed under the terms of the   1. Introduction
            Creative Commons Attribution
            License, permitting distribution   Additive manufacturing, in contrast to subtractive methodologies, creates object
            and reproduction in any medium,
            provided the original work is   layer-by-layer  and  allows  the  production  of  objects  with  so  far  unreached  designs,
            properly cited.             particularly their microarchitecture. Microarchitecture describes the distribution of
            Publisher’s Note: Whioce    the material in the macroarchitecture. The latter is the overall shape of the object and
            Publishing remains neutral with   in context of personalized bone substitutes, it matches exactly the missing piece of the
            regard to jurisdictional claims in   patient’s bone . Nanoarchitecture, as third level of architecture, is characterized by
                                                   [1]
            published maps and institutional
            affiliations.               the surface morphology and microporosity in the material phase, both mainly but not


            Volume 9 Issue 1 (2023)                         63                      https://doi.org/10.18063/ijb.v9i1.626
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