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International

                                                                         Journal of Bioprinting



                                        RESEARCH ARTICLE
                                        Investigation of humidity-driven swelling–

                                        shrinking behavior of filaments in
                                        material extrusion of medical-grade

                                        biodegradable hydrogel



                                        Kaicheng Yu 1,2† , Yifeng Yao 1,2† , Qiang Gao * , Le Xu , Wei Zhang , Min Zhu ,
                                                                                                         4
                                                                                                3
                                                                                    1,2
                                                                           1,2 id
                                        Peng Zhang , Swee Leong Sing * , and Lihua Lu *
                                                  1,2
                                                                                  1,2
                                                                   5 id
                                        1 School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, Heilongjiang, China
                                        2 Chongqing Research Institute of HIT, Chongqing, China
                                        3 Key Laboratory of Data Analytics and Optimization for Smart Industry, Northeastern University,
                                        Shenyang, Liaoning, China
                                        4 School of Electrical Engineering and Automation, Harbin Institute of Technology, Harbin,
                                        Heilongjiang, China
                                        5 Department of Mechanical Engineering, College of Design and Engineering, National University
                                        of Singapore, Singapore
            † These authors contributed equally
            to this work.               (This article belongs to the Special Issue: Advances in 3D Bioprinting)
            *Corresponding authors:
            Qiang Gao (gaoq@hit.edu.cn)
            Swee Leong Sing (sweeleong.
            sing@nus.edu.sg)            Abstract
            Lihua Lu (lihual@hit.edu.cn)
                                        Material extrusion using medical-grade biodegradable hydrogel demonstrates
            Citation: Yu K, Yao Y, Gao Q,    significant potential for manufacturing biocompatible scaffolds in regenerative
            et al. Investigation of humidity-
            driven swelling–shrinking    medicine. However, unpredictable geometric variations in the fabricated models, such
            behavior of filaments in material   as swelling or shrinking, impede the development of complex three-dimensional (3D)
            extrusion of medical-grade   hydrogel architectures for in vitro-functionalized tissues and organs. A primary cause
            biodegradable hydrogel.
            Int J Bioprint. 2025;11(4):409-425.   of structural deformation, such as wrinkling or even collapse, is improper humidity
            doi: 10.36922/IJB025220222  control during the 3D printing process. Therefore, there is a need to investigate the
            Received: May 27, 2025      swelling–shrinking behavior of hydrogels under varying ambient humidity and to
            Revised: June 18, 2025      determine optimal humidity levels for the printing process. This study established a
            Accepted: June 29, 2025     thermal–humidity–multiphase flow coupling field simulation model to numerically
            Published online: June 30, 2025  investigate the humidity-driven swelling–shrinking behavior of hydrogel filaments.
            Copyright: © 2025 Author(s).   The optimal 3D printing humidity levels were determined for hydrogel filaments
            This is an Open Access article   with diameters of 0.2, 0.3, and 0.4 mm, which were found to be 90, 80, and 60%,
            distributed under the terms of the
            Creative Commons Attribution   respectively. Using these humidity settings, several structures were fabricated,
            License, permitting distribution,   demonstrating moderated moisture loss of 3D architecture. Notably, a human ear
            and reproduction in any medium,   model was successfully printed, achieving an effective size of 20 mm (length) × 10 mm
            provided the original work is
            properly cited.             (width) × 10 mm (height). Our research can benefit the future development in tissue
                                        engineering and regenerative medicine.
            Publisher’s Note: AccScience
            Publishing remains neutral with
            regard to jurisdictional claims in
            published maps and institutional   Keywords: 3D printing; Coupling field simulation; Humidity control;
            affiliations.               Medical hydrogel








            Volume 11 Issue 4 (2025)                       409                            doi: 10.36922/IJB025220222
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