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Materials Science in Additive Manufacturing                     Intense pulsed light sintering of conductive film



            actual sintered film condition, six different sintered films   earlier. The surface roughness parameter for each coupon
            obtained using different process parameters were used   was obtained based on the average surface roughness
            and their corresponding surface roughness was analyzed   parameters (R , R , and  R ) of 3 regions of approximately
                                                                                    ku
                                                                             z
                                                                          a
            as shown in  Figure  3. A  qualitative comparison using   equal size, as shown in Figure 3.
            reconstructed confocal scans of the sintered films can be   These six sintered films are randomly selected (from
            found on Figure S1 of the supplementary document. The   105  samples) simply to illustrate the different types of
            S value was calculated based on the equation as described   delamination mode and severity. In general, the surface
                          A                                  C













                          B












                               Figure 2. Definition of different surface roughness parameters. (A) R , (B) R , and (C) R ku [41] .
                                                                           a
                                                                                z
            A                                B                               C





























            Figure 3. Correlation between surface roughness indicator and the severity of delamination of the sintered film. (A) Coupons with S <0.1 contains no
            delamination, (B) coupons with S≈itho suffer mild delamination, and (C) coupons with S>0.3 have severe delamination issue. Turquoise lines show the
            sub-sampling region for each coupon.


            Volume 1 Issue 2 (2022)                         5                      http://doi.org/10.18063/msam.v1i2.10
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