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Materials Science in Additive Manufacturing


                                        ORIGINAL RESEARCH ARTICLE
                                        Flexural behavior of 3D printed bio-inspired

                                        interlocking suture structures



                                        Sachini Wickramasinghe , Truong Do , Phuong Tran *
                                                                                     1
                                                                        2
                                                             1
                                        1 Department of Civil and Infrastructure Engineering, RMIT University, Melbourne, Australia
                                        2 College of Engineering and Computer Science, VinUniversity, Hanoi, Vietnam


                                        Abstract

                                        Additive manufacturing has allowed producing various complex structures inspired
                                        by natural materials. In this research, the bio-inspired suture structure was 3D
                                        printed using the fused deposition modeling printing technique to study its bending
                                        response behavior. Suture is one of the most commonly found structures in biological
                                        bodies. The primary purpose of this structure in nature is to improve flexibility by
                                        absorbing energy without causing permeant damage to the biological structure. An
                                        interesting discovery of the suture joint in diabolical ironclad beetle has given a great
                                        opportunity to further study the behavior of these natural suture designs. Inspired
                                        by the elliptical shape and the interlocking features of this suture, specimens were
                                        designed and 3D printed using polylactic acid thermoplastic polymer. A three-point
                                        bending test was then conducted to analyze the flexural behavior of each suture
                                        design, while digital image correlation and numerical simulation were performed to
                                        capture the insights of deformation process.


            *Corresponding author:      Keywords: Suture structure; Fused deposition modeling; Three-point bending; Digital
            Phuong Tran                 image correlation; Numerical simulation
            (jonathan.tran@rmit.edu.au)
            Citation: Wickramasinghe S, Do T,
            Tran P, 2022, Flexural behavior of
            3D printed bio-inspired interlocking   1. Introduction
            suture structures. Mater Sci Addi
            Manuf. 1(2): 9.             Throughout the years of evolution, nature has developed and optimized complex
            https://doi.org/10.18063/msam.v1i2.9
                                        structures to achieve specific functions in every biological body. These complex structures
            Received: March 17, 2022    inspire the development of materials and structures with enhanced performances [1,2] .
            Accepted: April 12, 2022    Three-dimensional (3D) printing or additive manufacturing (AM) has made it possible
                                        to recreate these complex natural structures and adapt them into engineering applications
            Published Online: May 26, 2022
                                        to improve their functionalities [3-7] .
            Copyright: © 2022 Author(s).
            This is an Open Access article   Among various natural structures, suture interfaces are visible in a wide range of
            distributed under the terms of the   species and have independently evolved to optimize the performance of diverse biological
            Creative Commons Attribution   systems. Suture structures can be found in mammal crania, deer skull, turtle carapace,
            License, permitting distribution,
            and reproduction in any medium,   red-bellied woodpecker beak, boxfish armor, diatoms, and insect cuticles [8-14] . They
            provided the original work is   provide flexibility to the structure to allow large deformations to absorb impact energy
            properly cited.             and damp shocks while maintaining structural integrity [15-17] . Depending on the species,
            Publisher’s Note: Whioce    the complexity, interlocking features, and sutures’ geometry vary to achieve targeted
            Publishing remains neutral with   properties [18,19] . For example, triangular sutures can be found in woodpecker beak and
            regard to jurisdictional claims in
            published maps and institutional   interlocking complex suture designs can be found in ammonite shells and diatoms, while
            affiliations.               elliptical shape interlocking sutures are visible in diabolical ironclad beetle [20]


            Volume 1 Issue 2 (2022)                         1                      https://doi.org/10.18063/msam.v1i2.9
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