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Materials Science in Additive Manufacturing                              In-situ alloying of Ti41Nb by LPBF
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            Figure 8. Unmelted Nb particles within (A) Sample 60-1, (B) 60-2, (C) 60-3, and (D) 60-4 – Y-Z Plane

            contour scanning strategy during sample fabrication.   especially at higher-energy-density input. A  contour
            However, counterintuitively, where the inner contour   scan from outward to core is hypothesized to reverse
            with short thermal rest time should have led to better   this trend. Incidentally, the amount of Nb, within the
            melting of Nb due to the increased accumulation of   same sample, is more frequently observed when the
            thermal energy (as observed in sample 60-1), more   local relative density is higher. In contrast to a previous
            unmelted  Nb  is  observed  when  higher  energy  density   work by Huang et al.,  having a tophat laser and laser
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            is used (samples 60-2, 60-3, and 60-4). While short   scanning strategy with less thermal rest time leads to the
            thermal rest time should generally lead to higher core   formation of a large melt pool that promotes Nb melting
            temperature than the outer contour region as observed   in Ti-Nb mix and promotes homogenization. This
            in the low-energy-density sample, the counterintuitive   indicates that the usage of a Gaussian laser brings forth
            amount of more Nb at the core region point toward the   a different effect, which requires more future study to
            fact that scanning from core outward, the core region   understand why an inadequacy of lack-of-fusion defect
            could be cooler while the outer region could be hotter   leads to more unmelted Nb, and vice versa.



            Volume 3 Issue 3 (2024)                         8                              doi: 10.36922/msam.3506
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