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Materials Science in Additive Manufacturing                           Additive manufacturing of active optics




            Table 2. Comparison of 3D printing methods
            Printing method     Materials                         Advantages            Disadvantages
            FDM                 Thermoplastic polymers            • Simple              • Low resolution
                                                                  • Cheap               • Roughness issue
                                                                                        • Limitation in complexity
            Polyjet (material jetting)  Photocurable polymer      • Multi‑material      • High cost
                                                                  • Smooth surface
                                                                  • High quality
            DIW                 Polymers, ceramics                • Diverse material    • Low resolution
                                                                  • Versatility         • Fragile
                                                                                        • Post‑curing
            SLA/DLP             Photocurable resin                • Smooth surface      • Single material
                                                                  • Recyclable raw material  • Limited material
                                                                                        • Resin absorbs moisture
            DLW                 Photoresist, photocurable polymer  • High resolution    • High cost
                                                                  • No need for support  • Limited material
                                                                                        • Time‑consuming
            SLS                 Metal powder, ceramic powder, polymer powder  • No need for support  • Roughness issue
                                                                  • Recyclable raw material  • High cost
                                                                  • High quality        • Post‑processing
            Adapted with permission from Jeong et al.   (Copyright © 2020, Jeong et al.).
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            Abbreviations: DIW: Direct ink writing; DLP: Digital light processing; DLW: Direct laser writing; FDM: Fused deposition modeling; SLA:
            Stereolithography; SLS: Selective laser sintering.

            without  compromising  their  performance  is  an  ongoing   these challenges will pave the way for scalable quantum
            challenge.                                         communication systems and processors, revolutionizing
                                                               secure communications and quantum computing.
            6.2. Future prospects
                                                                 Similarly, AR applications highlight both the promise
            The future of additive manufacturing in optics will likely   and  the opportunities  for  innovation  in  additive
            see improvements in multi-material printing, resolution,   manufacturing. While achieving a balance between
            and speed, allowing for the production of highly   lightweight designs and structural robustness remains a
            customized, functional optical components at lower costs.   complex task, new developments in composite materials
            Innovations in materials science, such as the development   and multi-material printing continue to bridge this gap.
            of  new  photopolymers,  organic-inorganic  hybrids,  and   Advances in metasurface technology are also enabling
            responsive materials, will further expand the capabilities   the creation of high-resolution, wide field-of-view optics
            of 3D-printed optics. In addition, advancements in   that meet the demanding requirements of AR systems.
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            metasurface technology will enable the creation of   These efforts are expected to yield compact, efficient,
            reconfigurable optical systems with dynamic control over   and  cost‑effective  AR  devices,  transforming  wearable
            light propagation, polarization, and wavelength.   technology and enhancing user experiences in areas such
              Emerging fields such as QDs, augmented reality (AR),   as entertainment, education, and healthcare. 117
            and medical imaging will also benefit significantly from   Overall, the combination of additive manufacturing and
            these advancements, despite the challenges they are currently   advanced photonic materials holds tremendous promise
            facing. In quantum photonics, the nanoscale precision   for the future of optical device fabrication, leading to
            required for quantum light sources and waveguides presents   breakthroughs in telecommunications,  sensing,  imaging,
            an ambitious target for additive manufacturing technologies.   and more.
            However,  the  continuous  evolution  of  high‑resolution
            techniques  such  as  2PP  and  the  integration  of  cutting‑  7. Conclusion
            edge quantum materials hold the potential to meet these   Additive manufacturing has emerged as a transformative
            demands.  As encapsulation methods advance, addressing   approach  for  fabricating  light-emitting  3D  optical
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            the sensitivity of QDs to external factors such as heat, light,   structures, offering unprecedented design freedom,
            and environmental fluctuations will enhance the stability   material versatility, and precision in the creation of
            and reliability of quantum devices. Successfully overcoming   complex optical components. Through methods such as


            Volume 3 Issue 4 (2024)                         19                             doi: 10.36922/msam.5748
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