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International Journal of Bioprinting           Steam-sterilized and degradable FFF-printed PLA/PHA surgical guides



            A                     B                            placement, CBCT-image of the model with the implant
                                                               was acquired and the DICOM-dataset was transferred to
                                                               coDiagnostiX for analysis of the implant position.

                                                               2.5. Deviation measurement

            C                     D                            The treatment evaluation tool from coDiagnostiX software
                                                               was used to compare the planned and the achieved implant
                                                               position. The post-treatment CBCT image was used to
                                                               create a virtual model. This model was automatically and
                                                               manually matched with the original planning model. In
                                                               the next step, the position of the achieved implant was
            Figure 3. (A) Guide printed from polylactide/polyhydroxyalkanoate   superimposed with a digital model of the implant by hand.
            material with inserted metal sleeves. (B) Transparent guide printed   The outcome values were angle deviation and 3D deviation
            from MED610. (C) Printed model with surgical guide ready for implant   at the implant base and apex (Figure 4).
            placement. (D) Implant placed in the region of the first premolar on the
            left side of the upper jaw.                        2.6. Statistical analysis

            2.2. Printing of the guides                        RStudio  version  2021.09.1  Build  372  Integrated
                                                               Development for R (RStudio, Inc., Boston, United States)
            The surgical guides of the PLA/PHA group were printed   and R Version 4.12 (R Foundation for Statistical Computing,
            using a filament with a diameter of 1.75 mm by Raise3D   Vienna,  Austria)  were  used  for  statistical  analysis.  Used
            Pro 2 (Raise3D Inc., California, United States). MED610   packages were: ggplot2  3.3.6, readr 2.1.2, gridExtra 2.3,
            (Stratasys,  Minnesota,  United  States)  guides  served  as  a   grid 0.5, ggpubr 0.4.0, tidyverse 1.3.1, rstatix 0.7.0, plot3D
            control  group  and  were  fabricated  by  Objet  Eden  260V   1.4, gtsummary 1.6.0, and car 3.0 available from “The
            machine (Stratasys, Minnesota, United States). Printer   Comprehensive R Archive Network” (CRAN). Means
            settings for Raise3D Pro 2 were set as follows: print-head   and standard deviations were calculated. The Levene-test
            temperature at 225°C, print-bed temperature at 55°C,   for variance homogeneity and the Shapiro–Wilk test for
            layer height set to 0.05 mm, and infill rate set to 100%. All   normal distribution of the data were performed. Moreover,
            printings were performed with a 0.4 mm nozzle made of   a multivariate analysis of variance (MANOVA) was
            steel. For printing with Objet Eden 260V, print quality was   performed. P < 0.05 was considered statistically significant.
            set to high, surface was printed matte, and infill rate was   Multiple t-test was further performed after MANOVA with
            set to 100%.                                       Bonferroni correction for multiple testing.
            2.3. Post-processing                               3. Results
            After  printing,  all  guides  were  inspected  visually.  Small   Twenty dental implants were placed fully guided into
            material excesses were removed with a sharp scalpel   3D-printed models. Non-sterilized PLA/PHA guides
            (Figure  2).  Metal  sleeves  (RS_BH4.0/4.5,  Argon  Dental   showed  an  angle  deviation  of  0.38  ±  0.53°,  which  was
            Vertriebs GmbH & Co. KG, Bingen, Germany) were     significantly lower than 2.88 ± 0.75° in sterile guides (P <
            inserted at the desired position (Figure 3). Afterward,   0.001). Non-sterilized guides printed using MED610 had
            steam sterilization (666-1H-FD-DST, Holzner GmbH,   an angle deviation of 0.72 ± 0.55° and sterilized ones an
            Heidelberg, Germany) was applied for 8 min at 134°C and   angle of 1.1 ± 0.77° (P = 0.4). The 3D offset at the implant
            3.04 bar on half of the guides of each group.      base for non-sterile PLA/PHA was 0.49 ± 0.21 mm and

            2.4. Model implantation                            0.94 ± 0.23 mm for sterile guides (P = 0.01), whereas the
                                                               offsets of non-sterile MED610 and sterile MED610 guides
            Preparation of the situs and insertion of the dental implant   were 0.378 ± 0.089 mm and 0.362 ± 0.172 mm, respectively
            was performed using a surgical kit (Argon Dental Vertriebs   (P = 0.86). The offset at the apex of the implant was 1.04 ±
            GmbH & Co. KG, Bingen, Germany) and Implanted Plus   0.19 mm after steam sterilization in PLA/PHA guides and
            (W&H, Buermoos, Autria) as specified by the surgical   0.50 ± 0.23 mm without sterilization (P = 0.01). Sterilized
            protocol (Argon Dental Vertriebs GmbH & Co. KG,    guides made of MED610 showed an offset at the apex of
            Bingen, Germany). All used implants are K3pro® short   0.42  ±  0.23  mm,  and  the  offset  was  0.42  ± 0.13  mm  in
            conical implants with a length of 5.5 mm and a diameter of   non-sterilized guides (P = 1, Table 1 and Figures 4 and 5).
            4.0 mm. They are self-tapping with two parallel threads and   Comparison of angle deviation and offset at the implant
            an activated implant surface (OsteoActive®). After implant   base and apex of sterilized guides made of PLA/PHA and


            Volume 9 Issue 2 (2023)                         79                      https://doi.org/10.18063/ijb.v9i2.655
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