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International Journal of Bioprinting                    b-Ti21S TPMS FGPs produced by laser powder bed fusion



            and mechanical properties similar to human bone .   columnar structure oriented along the building direction.
                                                        [1]
            Among the various biomaterials, metallic ones offer an   This alloy exhibits lower Young’s modulus of 52 GPa with
            ideal combination of mechanical and biological properties,   a variation of less than 20% due to the texture, A good
            making them suitable for long-lasting implants. Commonly   mechanical strength of around 830 MPa, an extraordinary
            used metallic materials in the orthopedic and dental fields   fracture elongation of 21%, and a lower cytotoxicity
            are 316L, Co-based alloys, tantalum alloys, and titanium   compared to Ti-6Al-4V .
                                                                                  [17]
            alloys . Thanks to the excellent combination of high
                [2]
            specific strength, high corrosion resistance, enhanced   The human bone is composed of the external dense
            biocompatibility,  and  elastic  modulus  (110–52  GPa),   cortical part and the internal porous, namely trabecular
                                                                  [1]
            titanium alloys are particularly suitable biomaterials for   one   . The cortical bone confers high strength, while the
            implants. The most common titanium alloy used in the   trabecular bone promotes the vascularization and flow of
            orthopedic field is the standardized Ti-6Al-4V extra-  nutrients for continued bone remodeling. The stiffness
            low interstitial (ELI)  thanks to its excellent mechanical   of  bones  varies  depending  on  their  location.  Cortical
                            [3]
            properties and biocompatibility. However, the release of   bone has an elastic modulus ranging from 4 to 30 GPa,
            metal ions such as Al and V can lead to severe metabolic   while trabecular bone has a modulus between 0.1 and 4
            bone diseases and neurological disorders [4-6] . Additionally,   GPa. However, the elastic modulus of the Ti21S alloy is
            V ions are cytotoxic . Furthermore, to achieve the desired   still higher compared to that of human bone, which can
                            [4]
            mechanical performances, a post-thermal treatment must   cause a stress shielding effect. This occurs when the higher
            typically be applied to transform martensite into a less brittle   stiffness of the implant material prevents the transfer of
            a + b microstructure. The presence of undesirable elements,   mechanical stress to the surrounding bone, resulting in
            the need for a further thermal treatment, and the very high   bone  resorption  and  implant  loosening.  To  prevent  this
            elastic modulus of Ti-6Al-4V have led to the development   effect and promote bone tissue growth, a prosthetic device
            of the second generation of titanium alloys, based on   with both high strength and low modulus similar to bone
            the  b phase microstructure. These novel biomaterials   is preferred. One solution to reduce the bulk stiffness of the
            result in a decreased elastic modulus and a reduction of   implant is to create a porous structure that more closely
                                                                                                     [19]
            the harmful elements with good strength and corrosion   matches the stiffness of the surrounding bone . Design
            resistance already after the additive manufacturing (AM)   and optimization of cellular structures to merge optimal
            production process [7,8] . Three wrought  b titanium alloys   mechanical properties and osteointegration are a core issue
            are standardized, namely Ti-15Mo , Ti-12Mo-6Zr-2Fe ,   of recent studies in the engineering biological field [1,19,20-25] .
                                                        [10]
                                       [9]
            and Ti-15Mo-5Zr-3Al . The body-centered cubic (bcc)   The production of complex and even smaller cell
                              [11]
            structure of  b phase permits to obtain a lower stiffness   geometries is made possible thanks to AM processes, such
            thanks to its low intrinsic elastic modulus with additional   as laser powder bed fusion (LPBF), selective laser sintering
            good mechanical properties and extraordinary corrosion   (SLS), and selective electron beam melting (SEBM), which
            resistance and biocompatibility. Unfortunately, b Ti-15Mo   is also known as electron beam powder bed fusion. Energy
            is characterized by a low strength compared to Ti-6Al-4V   sources, such as laser in LPBF and SLS and electron beam in
            and a strong tendency to the brittle w phase precipitation .   SEBM, are used to selectively melt or sinter layers of metal
                                                        [12]
                                                                                             [26]
            To achieve higher mechanical strength, the addition of   powders to form the cellular structure . The optimization
            other elements is necessary. The b Ti-12Mo-6Zr-2Fe alloy   of the processing parameters namely power, scan speed,
            in the as-built condition shows higher mechanical strength   hatch spacing, layer powder thickness, and chamber
            compared to Ti-15Mo but also higher elastic modulus similar   environment are of fundamental importance to obtain
                                                                                          [27]
            to Ti-6Al-4V due to unwanted a  phase precipitation inside   a nearly defect-free component . Otherwise, internal
                                     II
            b microstructure [13,14] . A decrease in the elastic modulus is   defects such as lack of fusion, keyhole porosity, and cracks
            achieved by changing the scanning strategy and application   can form. Manufacturing imperfections due to the printing
            of a postsolution heat treatment which permits a significant   process, namely variation of the cross-section, excess of
            increase in the intensity of the {100}<001> texture leading   material at the junction between struts or ligaments, and
            to an elastic modulus of around 75 GPa . For Ti-15Mo-  strut waviness, can modify the final mechanical response of
                                            [13]
            5Zr-3Al, an elastic modulus of 80 GPa and a strength   the cellular structure [18,28,29] . The mechanical properties of a
            around 900 MPa, with the latter being close to the one of   porous metal are also affected by the unit cell architecture
            Ti-6Al-4V, can be achieved by the alloy . Recent studies   and the ratio between the density of the structure and the
                                            [15]
            have highlighted the promising performances of a un-  density of the material, namely the relative density. During
            standardized metastable b alloy (b-Ti21S) with the chemical   an external compression load, the cellular structures may
            composition of Ti-15Mo-3Nb-3Al-0.2Si (wt.%) [16-18] .    undergo deformation as a result of stretching, bending, and
            It displays a  b phase microstructure with a textured   twisting of the struts and ligaments. The elastic modulus E

            Volume 9 Issue 4 (2023)                        187                          https://doi.org/10.18063/ijb.729
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