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Materials Science in Additive Manufacturing


                                        ORIGINAL RESEARCH ARTICLE
                                        Process study for directed energy deposition

                                        of 316L stainless steel with TiB  metal matrix
                                                                                  2
                                        composites



                                                   1
                                                                    2
                                        Yao Ting Ang , Swee Leong Sing *, Joel Choon Wee Lim 1
                                        1 School of Mechanical and Aerospace Engineering, Nanyang Technological University, Singapore
                                        2 Department of Mechanical Engineering, National University of Singapore, Singapore




                                        Abstract
                                        In addition to laser powder bed fusion, directed energy deposition (DED) is also
                                        gaining interest as an effective metal additive manufacturing technique. Due to its
                                        system configuration, it is more efficient and flexible for materials development.
                                        Therefore, it can be used for processing of metal matrix composites (MMCs) through
                                        the use of powder mixture as feedstock. 316L stainless steel has high corrosion
                                        resistance, biocompatibility, and ductility. Several studies have shown the feasibility
                                        of using DED to process 316L stainless steel. The material properties of 316L stainless
                                        steel can be improved using reinforcement particles such as TiB  to form MMCs. In this
                                                                                           2
                                        study, the effects of process parameters on microstructure and mechanical properties
                                        of 316L stainless steel reinforced with TiB 316L/TiB ) MMC were studied. The process
                                                                                  2
                                                                         2 (
                                        parameters, including laser power, scanning speed, and hopper speed, were varied
                                        and analyzed using  Taguchi L9 array. It was found that the process parameters
            *Corresponding author:
            Swee Leong Sing             have insignificant effect on the bulk density of the samples produced. Through this
            (sweeleong.sing@nus.edu.sg)  study, it is also found that tumble mixing was not suitable for the powder feedstock
                                        preparation for MMCs to be processed by DED. The microstructure of DED 316L/TiB
            Citation: Ang YT, Sing SL,                                                                       2
            Lim JCW, 2022, Process study   MMC samples consists of columnar and equiaxed grains. Columnar grains were
            for directed energy deposition of   located within the layers while equiaxed grains were located at the interlayer zones.
            316L stainless steel with TiB  metal   Fine sub-grains were also observed within these grains and their boundaries were
                                2
            matrix composites. Mater Sci Add
            Manuf. 1(2): 13.            enriched with molybdenum and chromium segregations. Precipitates containing
            https://doi.org/10.18063/msam.v1i2.13  titanium were also observed to segregate at the sub-grain boundaries. Finally, the
            Received: April 29, 2022    Vickers microhardness of the DED 316L/TiB  MMC was found to be similar to pure
                                                                            2
                                        316L stainless steel produced by DED.
            Accepted: June 10, 2022
            Published Online: June 29, 2022
                                        Keywords: Additive manufacturing; 3D printing; Directed energy deposition; Metal
            Copyright: © 2022 Author(s).   matrix composites; Steels
            This is an Open Access article
            distributed under the terms of the
            Creative Commons Attribution
            License, permitting distribution,
            and reproduction in any medium,   1. Introduction
            provided the original work is
            properly cited.             Additive manufacturing (AM) is a disruptive technology that has gain increasing traction
            Publisher’s Note: Whioce    in recent years. AM is a family of techniques and processes that involve the addition of
            Publishing remains neutral with   material layer-by-layer with the help of computer-aided designs and computer-aided
            regard to jurisdictional claims in      [1]
            published maps and institutional   manufacturing . Compared to traditional manufacturing that produces parts by
            affiliations.               removing material, AM is more flexible and efficient that can reduce manufacturing



            Volume 1 Issue 2 (2022)                         1                      http://doi.org/10.18063/msam.v1i2.13
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