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Materials Science in Additive Manufacturing                           Laser DED-produced Ti-6Mn-4Mo alloy




            A                      B                           A








            C                      D








                                                               B
            Figure  8. Energy dispersive spectroscopy mapping directed energy
            deposition-produced Ti-6Mn-4Mo alloy. (A) Backscattering scanning
            electron  microscopy  image;  (B-D)  distributions  of  Ti,  Mn  and  Mo,
            respectively, portrayed within the yellow box in (A).

            (Figure 8C), no apparent change in the concentration
            of Mn is visible within melt pools. Mo, on the other
            hand, shows a tendency to accumulate in certain
            regions (Figure  8D). These regions with a higher
            amount of Mo are visible in backscattering images as
            white areas (Figure 8A). As seen in Figure 8D, some
            melt pools have a distinctively lower amount of Mo
            (bottom left), while other melt pools are richer in
            Mo (top right). The dark elongated features in the
            backscattering image of Figure 8A are regions of pure   Figure 9. Corrosion resistance performance of Ti-6Mn-4Mo. (A) open
            Ti. One such region is shown in higher magnification,   circuit potential and (B) linear sweep voltammetry.
            as shown in Figure 6B. Microstructure in this region   Abbreviation: SCE: Saturated calomel electrode.
            consists of fine-needle-like plates, and its composition   Figure 9B. There is a very small difference in polarization
            is pure Ti. Such regions are formed due to insufficient   curves of the two conditions. Cathodic branches are in
            concentration  of  alloying  elements  in  a  melt  pool.   the potential range between −1250 mV and −500 mV.
            This  might be  a  consequence of  inhomogeneous   Anodic branches are in the range of −500 – 100 mV.
            distributions of Mn and Mo powder particles in the   A short plateau of passivity is observed in the range from
            mixture.                                           100 mV to 200 mV. After the plateau, a breakdown starts

            3.4. Electrochemical corrosion                     where current density increases exponentially. Such a
                                                               breakdown indicates the formation of pits . The system
                                                                                                 [34]
            The corrosion resistance performance of Ti-6Mn-    stability was evaluated by the value of potential denoted
            4Mo under both as-built and heat-treated conditions is   as corrosion potential (E  ) at the dip of the curve in this
                                                                                   corr
            presented in Figure 9 in terms of open circuit potential and   figure. Corrosion susceptibility in the corrosion medium
            linear sweep voltammetry curves. Open circuit potential   is  lower when E    is higher (or  less  negative) .  The
                                                                                                       [42]
                                                                             corr
            decreases first and approaches the minimum value   obtained E   values are −528.1 ± 8.9 mV and −520.6
                                                                        corr
            between 15 and 20 min for both conditions. Thereafter,   ± 10.6 mV for the as-built and heat-treated conditions,
            it starts to gradually increase toward a steady state value   respectively.  Note that the  biocompatible Ti  alloys
            of −225 mV and −230 mV for as-built and heat-treated   obtained by conventional manufacturing methods usually
            conditions, respectively. The initial decrease in open   have higher corrosion resistance in terms of E . However,
                                                                                                   corr
            circuit potential curve is due to removal of the oxide   metallic materials from additive manufacturing processes
            formed in air, while the subsequent increase indicates   such as PBF and DED processes usually exhibit lower
            the formation and growth of a new passive oxide layer .   corrosion resistance. For instance, corrosion potentials of
                                                        [41]
            Tafel potentiodynamic polarization curve is shown in   Ti-6Al-4V were reported to be in the wide range of -474

            Volume 2 Issue 4 (2023)                         7                       https://doi.org/10.36922/msam.2180
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