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Materials Science in Additive Manufacturing                           Laser DED-produced Ti-6Mn-4Mo alloy



            unmelted Mo in the resultant alloy in the present study   SEM observations. Hardness of α phase is typically lower
            weakened the  β  stabilizing effect  and lead  to higher   than that of β phase [46,47] .
            modulus. In addition, lower concentration of Mo element
            might contribute to formation of ω phase, which also   3.6. Fracture surface analysis
            increases Young’s modulus. The microstructures of the   To gain a deep understanding of tensile fracture
            Ti-Mn-Mo alloys produced by MIM and CCLM consist   mechanism, fracture surfaces of both as-built and heat-
            of equiaxed grains, which vary in size from 37 μm to   treated samples were analyzed using SEM and EDS,
            165 – 216 μm, respectively [5,8,11] . The average grains in   as shown in  Figure  14.  Figure  14A indicates that the
            the current study are much less equiaxed and highly   fracture surface of the as-built material is dominated by
            elongated, and can reach as long as 500 μm (Figure 6).   large areas with smooth surface and large cleavage-like
            It is believed that this grain morphology contributes to   facets. The higher-magnification SEM image reveals
            the low UTS compared to that of Ti-Mn-Mo produced   that the smooth surface is covered with a river pattern
            by MIM and CCLM reported in the literature.        (Figure 14C). Such fracture morphology suggests a brittle
            3.5.2. Hardness analysis                           fracture, which agrees with the observed low elongation
                                                               of the as-built sample. The fracture surface of the heat-
            Figure  13 shows the Vickers hardness obtained on the   treated samples contains large cleavage-like facets as well.
            vertical  cross-sections  of  the  AB  and  HT  Ti-6Mn-4Mo   However,  its  area  contains  more  dimples  compared  to
            samples. The hardness of as-built sample is 421.1±8.8   the fracture surface of the as-built sample. This explains
            HV . Compared with the wrought Ti-6Al-4V  (325  HV) ,   the slight improvement of ductility after heat treatment
                                                        [8]
               0.1
            the as-built Ti-6Mn-4Mo is significantly harder. Hardness   for Ti-6Mn-4Mo. However, the elongation value of 1.6
            of other Ti-Mn-Mo alloy compositions produced by   % is still low in comparison to other Ti-Mn-Mo alloys
            CCLM and MIM methods vary from 312 to 392 HV [8,11] .   reported in the literature. This can be explained by
            In comparison, the hardness of the as-built Ti-6Mn-4Mo   the lower concentration of Mo element and potential
            in the present study  is significantly higher. Hardness   presence of embrittling ω phase in Ti-6Mn-4Mo samples.
            in Ti-Mn-Mo alloys depends on a few factors, such as   The third factor might be the presence of intermetallic
            presence of carbides, pores, ω phase, and solid solution   phases formed during solidification. An example of such
            hardening effect of alloying elements. Hardness tends to   intermetallic phase is shown in the inset of Figure 14B.
            decrease in Ti alloys with lower amount of  ω phase .   It shows a large, fractured particle of about 100 μm with
                                                        [45]
            Consequently,  as  mentioned  earlier,  unmelted  Mo   smooth flat facets. EDS analysis revealed that it consists
            particles in the present study could lead to higher amount   of only Ti and Mn. The presence of Ti-Mo compound
            of ω phase, which, in turn, increases the hardness. The   (T Mo) in the heat-treated sample was also confirmed
            unusually high hardness of as-built Ti-6Mn-4Mo provides   by XRD in this study. Similarly, intermetallic compound
                                                                 3
            potential benefits in biomedical applications where   of T Mo was previously observed in Ti–Zr–Hf–Mo high
                                                                  3
            wear resistance is desired. On the other hand, the heat   entropy alloy .
                                                                          [48]
            treatment resulted in a noticeable decrease in hardness to
            348.14±9.0 HV . The lower hardness value compared  to   A                 B
                        0.1
            that of the as-built condition can be explained by higher
            amount of  α phase, as was demonstrated by XRD and





                                                               C                      D









                                                               Figure  14. Scanning electron microscopy fracture surface images of
            Figure 13. Vickers hardness of as-built and heat-treated Ti-6Mn-4Mo   (A and C) as-built and (B and D) heat-treated Ti-6Mn-4Mo. Yellow boxes
            samples, and indentation images.                   in (A) and (B) are the areas to be magnified, with the higher-magnification
            Abbreviations: AB: As-built; HT: Heat-treated.     images shown in (C) and (D), respectively.


            Volume 2 Issue 4 (2023)                         10                      https://doi.org/10.36922/msam.2180
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