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Materials Science in

                                                                  Additive Manufacturing



                                        ORIGINAL RESEARCH ARTICLE
                                        Wide-angle broadband metamaterial absorber

                                        with carbon black-carbonyl iron/polylactic
                                        acid composites fabricated by fused filament

                                        fabrication



                                                                1,2
                                                1,2
                                        Fei Wang , Qianfeng Zhou , Hongsheng Liu , Pengfei Fang ,
                                                                                1,2
                                                                                              1,2
                                        Kaiyong Jiang , and Peifeng Li *
                                                                   3
                                                    1,2
                                        1 Fujian Key Laboratory of Special Energy Manufacturing, Huaqiao University, Xiamen, Fujian, China
                                        2 Xiamen Key Laboratory of Digital Vision Measurement, Huaqiao University, Xiamen, Fujian, China
                                        3 James Watt School of Engineering, University of Glasgow, Glasgow, Scotland, United Kingdom
                                        Abstract

                                        A complex composite structure comprising periodic stepped square hole (SSH)
                                        units was designed to achieve wide-angle broadband microwave absorption. The
                                        SSH structure serves as a metamaterial absorber and was fabricated with carbon
                                        black, carbonyl iron powder, and polylactic acid composite by fused filament
                                        fabrication 3D printing. Only 50 wt% addition of loss material was required in the
                                        composite filament. Electromagnetic simulation was developed to investigate the

            *Corresponding author:      effect of geometric parameters of the SSH structure on the microwave absorption
            Peifeng Li                  performance, using the  measured complex permittivity and permeability  of the
            (peifeng.li@glasgow.ac.uk)  composite as the input. The geometric parameters were optimized for absorption
            Citation: Wang F, Zhou Q, Liu H,   reflection loss and bandwidth in the electromagnetic simulation. The simulation
            Fang P, Jiang K, Li P. Wide-angle   revealed that the optimal SSH structure with a height of 18 mm can achieve a –10 dB
            broadband metamaterial absorber   absorption bandwidth of 14.032 GHz in the frequency range of 2 – 18 GHz with a
            with carbon black-carbonyl iron/
            polylactic acid composites   reflectivity peak (−45.74 dB) at 15.056 GHz. The optimal structure can sustain strong
            fabricated by fused filament   absorption and broadband performance with incident angles of 0 – 50° for both
            fabrication. Mater Sci Add Manuf.   transverse electric polarization and transverse magnetic polarization. The simulation
            2024;3(3):4158
            doi: 10.36922/msam.4158     results were verified by reflectivity experiments on the SSH structure with optimal
                                        geometric parameters. This work provides an effective and promising approach for
            Received: 06 July 2024
                                        the practical application of strong broadband and wide-angle microwave absorption.
            Accepted: 26 August 2024
            Published Online: September 27,   Keywords: Metamaterial absorber; 3D printing; Stepped square hole; Wide-angle
            2024
                                        absorption; Broadband absorption
            Copyright: © 2024 Author(s).
            This is an Open-Access article
            distributed under the terms of the
            Creative Commons Attribution
            License, permitting distribution,   1. Introduction
            and reproduction in any medium,
            provided the original work is   Broadband, wide-angle, efficient, and lightweight microwave absorbers are urgently
            properly cited.             needed for the development of radar stealth, electromagnetic shielding, wireless
                                                                        1-3
            Publisher’s Note: AccScience   communication, and other technologies.  Due to the limitation of thickness and single
            Publishing remains neutral with   absorption mechanism, conventional wave-absorbing coatings have been unable to
            regard to jurisdictional claims in
            published maps and institutional   meet these requirements. The wave-absorbing effect can be enhanced by using different
                                                                                               4
                                                                                                            5
            affiliations.               types of absorbing agents, such as dielectric loss (silicon carbide,  silicon nitride ),
            Volume 3 Issue 3 (2024)                         1                              doi: 10.36922/msam.4158
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