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Materials Science in Additive Manufacturing             Gyroid non-pneumatic tires through additive manufacturing



















                                                               Figure 13. Local deformation normalized against local (radial) relative
                                                               density in the 1 mm tire design
            Figure 10. Local deformation across different band regions (L0 – L3) for
            uniform-sheet thickness non-pneumatic tires














                                                               Figure 14. Local deformation normalized against local (radial) relative
                                                               density in the 1 – 1.5 mm tire design
            Figure 11. Local deformation across different band regions (L0 – L3) for
            the 1 – 1.5 mm sheet thickness non-pneumatic tires













                                                               Figure 15. Local deformation normalized against local (radial) relative
                                                               density in the 1 – 2 mm tire design

            Figure 12. Local deformation across different band regions (L0 – L3) for
            the 1 – 2 mm sheet thickness non-pneumatic tires   4. Discussion
                                                               4.1. Quasi-static compression and FEA
            design. Although L3, the outermost region, still exhibits
            the highest deformation, it is reduced by 58% compared   To the best of our knowledge, this is the first study that
            to the uniform thickness design, indicating that the   explores the application of functionally graded TPMS
            outer region achieves significantly higher stiffness in the   gyroid structures to NPTs. The designed stiffness of the
            gradient design. Overall, the middle regions (L1 and L2)   radial UCs significantly differs among the three TPMS
            and the periphery (L3) benefit from improved stiffness   NPT designs due to variations in sheet thickness. The
            control due to the local thickness variation, leading to   experimental and FEA results revealed that the ramped
            a more uniform deformation pattern, as opposed to the   designs, 1.0 – 1.5 mm, and 1.0 – 2.0 mm, exhibit a 20%
            deformation behavior observed in the uniform thickness   and 53% increase in stiffness, respectively, compared to the
            tire.                                              uniform thickness NPT. This demonstrates a proportional


            Volume 3 Issue 4 (2023)                         9                              doi: 10.36922/msam.5022
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