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Materials Science in Additive Manufacturing                 L-PBF Ti-10Ta-2Nb-2Zr: Microstructure and Strength




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            Figure 7. X-ray diffraction patterns of the Ti-10Ta-2Nb-2Zr alloy. (A) As-built condition; (B) After heat treatment

            patterns obtained from the samples: Figure 7A corresponds   processing, the cooling rates far exceed those used in
            to the as-built condition, while Figure 7B shows the results   DSC analysis, further promoting the formation of a non-
            after heat treatment.                              equilibrium martensitic phase instead of the equilibrium
              The XRD pattern reveals that the as-built microstructure   α + β structure.
            consists predominantly of  α’ martensitic phase with   3.4. Mechanical properties of Ti-10Ta-2Nb-2Zr alloy
            HCP crystal structure. The most intense diffraction peak
            appears at approximately 40° (2θ), corresponding to the   3.4.1. Tensile properties
            α-Ti (101) plane. Other characteristic  α-Ti reflections   The tensile properties of the Ti-10Ta-2Nb-2Zr alloy in the
            are observed at approximately 35° (100), 38° (002), 53°,   as-built condition and after heat treatment are summarized
            63°, 70°, and 76 – 77° (doublet). The peaks exhibit some   in Table 3. Each value represents the average of multiple
            broadening, indicative of high levels of internal stress and   specimens, with standard deviations provided to indicate
            small crystallite size typical of rapid solidification during   the variability of the measurements.
            L-PBF.
                                                                 The as-built Ti-10Ta-2Nb-2Zr specimens exhibited
              No distinct peaks associated with  β-phase BCC are   high strength characteristics of a yield strength of 551.8
            visible in the pattern, suggesting that the high cooling   ± 8.4 MPa and an ultimate tensile strength of 641.2 ±
            rates during L-PBF processing promoted almost complete   5.7 MPa, combined with a good ductility indicated by
            transformation to  α’ martensite. The slight shifts in   an elongation of 19.0 ± 1.8% and a reduction in area of
            peak positions compared to pure Ti result from lattice   58.0 ± 2.3%. The elastic modulus in the as-built condition
            distortion caused by the incorporation of alloying elements   was 89.0 ± 2.4 GPa, which is significantly lower than
            (Ta, Nb, Zr).                                      that typically reported for conventional Ti alloys such as
              These  XRD  results  align  with  the  SEM  observations   Ti-6Al-4V (110 – 120 GPa).
            of  acicular  microstructure  characteristic  of  martensitic   The application of heat treatment (vacuum annealing
            transformation. The dominant martensitic structure   at 900°C for 1 h) resulted in a notable decrease in strength
            is consistent with the phase transformation behavior   properties (Figure 8), with the yield strength reduced by
            identified in  the  DSC  analysis (Section  3.2),  where the   18.0% – 452.3 ± 14.7 MPa and the ultimate tensile strength
            β →  α +  β transformation during cooling was detected   reduced by 15.0% – 545.0 ± 3.6 MPa. Interestingly, the
            in the temperature range of 804 – 743°C. During L-PBF   elongation slightly  increased  to  20.2 ±  3.6%,  while  the


            Volume 4 Issue 3 (2025)                         9                         doi: 10.36922/MSAM025220044
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