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Materials Science in Additive Manufacturing                 L-PBF Ti-10Ta-2Nb-2Zr: Microstructure and Strength




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            Figure 8. Comparison of strength properties between as-built and annealed Ti-10Ta-2Nb-2Zr. (A) Representative engineering stress-strain curves for
            Ti-10Ta-2Nb-2Zr alloy in as-built condition and after heat treatment; (B) Enlarged view of the elastic region


            Table 3. Tensile properties of Ti‑10Ta‑2Nb‑2Zr alloy and their comparison with other biomedical alloys in different conditions
            Alloy condition  Elastic modulus   Yield strength   Tensile   Elongation (%)  Reduction   References
                                (GPa)         (MPa)       strength (MPa)               in area (%)
            Ti-10Ta-2Nb-2Zr,   89.0±2.4       551.8±8.4     641.2±5.7      19.0±1.8     58.0±2.3   Current study
            as-built
            Ti-10Ta-2Nb-2Zr,   86.0±2.2      452.3±14.7     545.0±3.6      20.2±3.6     45.8±15.5  Current study
            after annealing
            Ti-6Al-4V          110 – 120        -          ~900 – 1000    ~10 – 15%        -          39,40
            Ti-35Nb-7Zr-5Ta      81             -             630            15            -           18

            reduction in area decreased to 45.8 ± 15.5%. The elastic   Table 4. Microhardness of Ti‑10Ta‑2Nb‑2Zr alloy fabricated
            modulus after annealing decreased to approximately 86.0   using different L‑PBF processing regimes
            GPa, representing a 3.4% reduction compared to the   Regime  Energy density (J/mm )  Microhardness (HV )
                                                                                        3
            as-built condition.                                                                            0.5
                                                               1                62.5               227±7
            3.4.2. Microhardness measurements                  2               112.0               222±4
            Microhardness measurements were performed on samples   3            70.0               216±6
            fabricated using different L-PBF processing regimes. The   4        83.3               225±7
            results are presented in Table 4.                  5                50.0               223±5
              The  microhardness  of  the  Ti-10Ta-2Nb-2Zr  alloy   6           93.3               216±5
            exhibited relatively consistent values across different   7        116.7               231±6
            L-PBF processing regimes, with an average of 224   8                78.1               229±8
            HV 0.5  and standard deviations within a narrow range.   9          87.5               223±6
            The variation in hardness values did not show a strong
            correlation with processing parameters, indicating that   Mean       –                 224±6
            the mechanical properties of the alloy remain stable across
            the investigated processing window. The highest hardness   3.5. Effects of heat treatment on microstructure and
            value of 231 HV was observed in Regime 7 (with the   mechanical properties
                          0.5
            highest energy density of 116.7 J/mm ), while the lowest
                                           3
            hardness value of 216  HV was measured in Regime 3.   3.5.1. Microstructural evolution after heat treatment
                                  0.5
            This relatively narrow range of hardness values (216 –   To evaluate the influence of post-processing treatments on
            231 HV ) suggests good process stability for the Ti-10Ta-  the Ti-10Ta-2Nb-2Zr alloy, samples produced under optimal
                  0.5
            2Nb-2Zr alloy during L-PBF manufacturing.          L-PBF  conditions  (Regime  3)  were  subjected  to  vacuum


            Volume 4 Issue 3 (2025)                         10                        doi: 10.36922/MSAM025220044
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