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Materials Science in Additive Manufacturing                          Impact resistance and porous structures






















            Figure 9. Ultra-field microscopic morphology of uniform triply periodic minimal surface (TPMS) sandwich structures after impact damage
                         A                                   B


















            Figure 10. Indentation size analysis. (A) The relationship between the indentation depth and cell size of triply periodic minimal surface (TPMS) sandwich
            structures at v = 7 m/s. (B) The relationship between the indentation diameter and the cell size of TPMS sandwich structures at v = 7 m/s

            a smaller impact peak force and a shorter buffer distance   TPMS sandwich structures. The results indicate that the
            compared to the positive gradient (i.e., G-quadraticI)   displacements of all graded TPMS sandwich structures
            graded TPMS sandwich structure, suggesting that    were much larger than the original dimensions of the plate
            the negative gradient structure has a better overall   specimens, implying damage to the structures. Figure 12
            impact resistance. Similarly, the damping performance   presents the morphology of each group of specimens
            of the positive gradient (i.e.,  G-SineI) graded TPMS   after impact damage and suggests that G-LinearI,
            sandwich structure is stronger than the negative gradient   G-QuadraticII, and G-SineI provide better protection
            (i.e., G-SineII) when the cell size is varied as a function of   for the back sheet when the impact velocity is 7 m/s. At
            sine. On drop hammer impact, the honeycomb core layer   an impact velocity of 10 m/s, all graded TPMS sandwich
            is the first to deform at the impact point due to impact   structures were punctured. Figures 11C and D display the
            inertia. After plastic deformation and compaction of   EA-time curves of the graded TPMS sandwich structure
            the core layer at the impact point, the core layer farther   for impact response velocities of 7  m/s and 10  m/s,
            from the impact point also undergoes plastic deformation   respectively. The results indicate that at an impact velocity
            and compaction. The positive gradient TPMS sandwich   of 7  m/s, the maximum EA values of all graded TPMS
            structure has the largest density of the core layer at the   sandwich  structures are  relatively similar. However, at
            impact point, indicating strong impact resistance. This   10 m/s, G-SineI exhibits the highest EA value followed by
            results in a slower growth of the impact force at the onset   G-LinearI.
            of impact.                                           Figure  13 summarizes the maximum EA values and
              In contrast, at an impact velocity of 10  m/s, the   peak impact forces for various graded TPMS sandwich
            increased impact inertia and larger affected zone of   structures at impact velocities of 7 and 10 m/s, respectively.
            the core at the impact point reduce the difference in the   The results indicate that when the impact velocity is 7 m/s,
            force-displacement change curves for the different graded   the EA of the different structures is relatively similar, but



            Volume 3 Issue 4 (2024)                         8                              doi: 10.36922/msam.5729
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