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International Journal of Bioprinting                                     Using droplet jetting for bioprinting



            needleless  drug  delivery  system.  The  goal  in  needleless   Table 1. Classifying different modes of drop impact based on We
            drug delivery is to have targeted drug delivery with certain   Mode of droplet impact  Criteria
            penetration depth. Leveraging on the rapid firing rate in
            jet systems, small-volume drugs are delivered into deeper   Stick          We < 5
            depth using repetitive jetting . Hydrogels, such as gelatin   Rebound      5 < We < 10
                                   [56]
            and agarose, have been used in these studies to simulate   Spread          5 < We < 180. d () 05.  v 025  f 0 75
                                                                                                         .
                                                                                                      .
                                                                                               2
                                                                                                  ρ
            stiffness of human skin tissue. Similarly, hydrogel has been                         0  σ
            widely used in bioprinting as both the ink formulation   Splash            We > 180. d () 05.  v 025  f  0 75
                                                                                             2
                                                                                                    .
                                                                                                       .
                                                                                                ρ
            and receiving substrate. There is limited understanding                            0  σ
            of droplet impact by jetting at the sol–gel transition
            of hydrogel, as most ballistic studies are conducted on   surface property of the substrate. The maximum spreading
            crosslinked hydrogel surfaces or using solid spheres, which   droplet diameter,  D  , and the initial droplet diameter,
            does  not translate  to the viscoelastic  nature of cells and      max
            cell-laden hydrogel.                               D , are used to calculate the spreading ratio β=  D max  . The
                                                                0
                                                                                                       D 0
                                                               maximum diameter is a balance between inertial forces
            3.2. Droplet impacting on nonpenetrative substrate  with capillary and viscous forces. Various models have
            Jetted droplet formation dissipates kinetic energy upon                D max
                                                                                       fReWe), in which Laan
            impacting a surface. Surface energy interaction of the   suggested the relation   D 0  = (  ,
                                                                   [92]
            jetted droplet with its substrate influences the spreading   et al.  suggested the interpolation of two scaling models
            morphology of droplet on the nonpenetrative surface.   between the capillary regime ( for small We,   D max  ∝ We ,
                                                                                                            1
                                                                                                            2
            A high-speed droplet impacting on a solid substrate                                    1  D 0
                                                                                                   5
            undergoes three phases: (i) rapid spread along the substrate,   and viscous regime ( for  small Re,   D max  ∝ Re . Generally,
                                                                                             D 0
            (ii)  take-off  from  the  surface  to  create  the  beginning  of   high-speed droplet will cause splashing . In comparison
                                                                                               [93]
            splash, and (iii) splashing and fragmenting into satellite   to the buoyancy force and stirring force caused by the
            droplets.                                          striking droplet, the surface tension force may produce the
               Factors, such as droplet rheology, droplet size, and   strongest flow.
            impact velocity, affect the droplet impact on a substrate .   Postimpact, nonpenetrative droplets pin onto the
                                                        [54]
            The drop height, air resistance, and ink viscosity have an   surface with its contact line described by Young’s law on
            impact on the droplet’s impact velocity [54,89] . Aerodynamic   surface energies. The spreading and retraction behavior of
            effects are typically disregarded in the inkjet printing   impact droplets on nonpenetrative viscoelastic substrate
            process due to the short drop distance (1 mm) between   is dependent on elasticity of substrate . The dynamic
                                                                                               [94]
            the printing nozzle and the receiving substrate . Thus,   wettability of soft viscoelastic surfaces, such as PDMS,
                                                   [90]
            inertial force and capillary force, as represented by the   affects the damping coefficient of sessile drop [59,94] . Similar
                                2
                              ρ vd 0                           to PDMS surfaces, many natural and synthetic biomaterials
            Weber number (We =  p σ  , where ρ is the density of the
            fluid, v  is its impact velocity, d  is the droplet diameter,   exist  as soft and  deformable  films/fibers.  Differences
                  p
                                      0
            and σ is the surface tension) best describe the behavior of   between the rigidity and permeability of surfaces influence
            droplet impact. Weber number will typically be higher for   the droplet–substrate interaction.
            high-velocity droplet with large diameter, which implies   For substrates consisting of soft materials, Young’s
            that the droplet is experiencing higher inertial force than   law, which determines the surface energy and contact
            the capillary force. Low-velocity droplets (We < 5) will   angle, is no longer valid. Surface tension of the liquid, the
            generally adhere to the substrate upon impact, whereas   stiffness of the material, and the apparent contact angle of
            droplets with 5 < We < 10 usually rebound from a substrate   the droplet together  affect how significantly the  contact
            that is smooth and hydrophobic. In other words, the   line between the sessile droplet as well as the elastomeric
            rebound is also the result of a surface characteristic, such as   substrate deforms . The FEM simulation by Tirella
                                                                              [95]
            wettability or roughness. The mode of droplet impact upon   et al.  showed an inverse effect on substrate stiffness in
                                                                   [96]
            nonpenetrative substrate is summarized in Table 1 .  absorbing the strain energy, which in turns influences
                                                    [91]
               When a droplet impacts the surface with no splashing   droplet remodeling.
            or rebounding, the droplet will spread across the surface   Prompt splash occurs when the inertial forces of the
            until its maximum drop radius is reached . Thereafter,   droplet overcome the capillary effect of the surface . This
                                                                                                       [97]
                                               [90]
            the drop will either recede from its maximum radius   phenomena can be simplified and predicted by a “splashing
            to form a smaller drop or maintain its drop radius. The   parameter” , defined as  K   = A.  Oh .  We . There are
                                                                                               a
                                                                                                   b
                                                                        [98]
                                                                                      c
            differences  between the cases are dependent on the   many studies done for the value of A, a, and b at various
            Volume 9 Issue 5 (2023)                        197                         https://doi.org/10.18063/ijb.758
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