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Materials Science in Additive Manufacturing                          Flexural behavior of bio-inspired sutures


               From all DIC results, it is visible that one side of the   S2, and S3 are shown in Figure 7A. The numerical simulation
            necking area is under compression in every suture module   results show a good agreement with the experimental results
            while the other side of the necking area experiences   with slight discrepancy due to the assumption of elastic-
            tension. The force exerted by the top suture module causes   perfectly plastic material constitutive model.  Figure  7B-D
            tension on the necking area of the bottom suture module.   exhibits the deformation comparison of simulation and
            Meanwhile, the top suture module gets compressed by the   experimental results of  S1,  S2, and S3.  Simulation  results
            bottom suture module in return due to the interlocking   have captured the deformation of each suture design till the
            feature. DIC contour plots of the S3 specimen show high-  specimens reach their maximum loading conditions.
            stress concentration in the suture modules, while with   Compared to S1 and S2, sample S3 shows higher
            the increment of the inclined angle, stress is distributed   deformation, implying that the structure is more flexible.
            more uniformly across all suture modules. This could be   The number of interlocking points directly affects the
            the reason for S3-2° and S3-5° specimens to have a slight   structure’s flexibility and strength. Fewer interlocking
            increment in the displacement before the failure compared
            to the S3 one, as given in Figure 4B. In S3-2° and S3-5°   points  allow  the  structure to  deform  in  a larger
            specimens, stress is uniformly distributed among all   displacement, while many interlocking points make the
            the suture modules. Still, in the S3-8° specimen, stress is   structure stiffer. Force-displacement graphs from the
            mainly concentrated at the weaker semi suture module at   experiment and simulation model for S3-2°, S3-5°, and
            the bottom, causing failure at a lower displacement.  S3-8° are given in Figure 8A. Numerical simulation results
                                                               show good agreement with the experimental results up
            3.3. Comparison between experimental and           to the point of maximum load. Similar to the previous
            numerical simulation results                       section, the slight difference between the experimental
            The comparison between force-displacement curves obtained   and simulation results is caused due to not considering the
            from numerical simulation and the experimental results for S1,   porosity effect of 3D printed structures and assuming the
                                                               model behavior to be elastic perfectly plastic.

                                                                 The deformation captured by the simulation and the
            A                    B
                                                               experimental deformation for S3-2°, S3-5°, and S3-8° are
                                                               shown in Figure 8B-D.
                                                               3.4. Parametric study
                                                               Many  biological  structures  with  sutures  do  not  contain
            C                    D                             a single suture line throughout the whole structure,
                                                               but rather a network of suture lines to create complex
                                                               arrangements [9,49,56] . Here, a simple parametric study was
                                                               conducted to investigate the influence of two suture lines in
                                                               the structure. For all three sizes, S1, S2, and S3 symmetrical
                                                               suture lines with inclined angles of 0, 2, 5, and 8 degrees
            Figure 6. DIC contour plots of ϵ  strain fields for the two interlocked
                                  yy
            parts just before the fracture. (A) S3, (B) S3-2º, (C) S3-5º, and (D) S3-8.   were incorporated in two different configurations as shown
            Region of interest (ROI) is selected separately for the two parts of the   in Figure 9A and B. Specimens are created by connecting
            same interlocked specimen.                         three separate parts to include two suture lines. The two

                         A
                                                         B



                                                         C


                                                         D




            Figure 7. (A) Numerical simulation and experimental force-displacement results comparison of S1, S2 and S3. Von Mises stress distribution comparison at
            the maximum load of each design: (B) S1 simulation and experiment, (C) S2 simulation and experiment, and (D) S3 simulation and experiment.


            Volume 1 Issue 2 (2022)                         7                      https://doi.org/10.18063/msam.v1i2.9
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